Rotary Drum Granulator adalah jenis khusus mesin pupuk diproduksi dari shunxin. Itu dapat mengubah bahan organik dan majemuk menjadi butiran sesuai dengan persyaratan pelanggan. Jenis mesin granulasi drum yang berputar ini dapat banyak digunakan dalam pabrik produksi pupuk organik dan senyawa skala besar.
Terlebih lagi, dengan mengadopsi Metode granulasi basah, Peralatan granulasi putar memiliki penerapan yang kuat untuk bahan baku yang berbeda. Dengan desain terbuka di kedua ujungnya, itu bisa bekerja terus menerus, Yang membuat mesin mencapai produksi massal.
Berbagai jenis granulator berputar drum.
1. Atas3 Granulator drum dalam mesin shunxin
Sebagai produsen peralatan granulator profesional, Kami merancang berbagai jenis granulator drum rotary, Berikut ini adalah pengantar singkat dari mereka:
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Yang pertama adalah granulator sulfur drum rotary.
Sulfur Pupuk sangat baik untuk penyerapan protein oleh tanaman. Tetapi karena struktur sulpher yang tidak kompleks, Tidak mudah untuk menghasilkan butiran pupuk sulfur berkualitas tinggi. Untuk menyelesaikan masalah ini, Shunxin Rotary Drum Sulfur Granulator melengkapi bagian granulasi khusus. Butiran pupuk sulfur yang diproduksi oleh mesin granulasi berputar kami memiliki struktur yang ringkas dan nilai nutrisi yang tinggi. Dan granulator semacam ini selalu menjadi best seller kami.
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Yang kedua adalah NPK Fertilizers Drum Granulation Machine.
Pupuk NPK selalu menjadi semacam pupuk penting untuk pertumbuhan tanaman. Sebagai produsen pupuk, Memproduksi pupuk berkualitas tinggi dapat sangat meningkatkan daya saing di antara rekan -rekan Anda, yang merupakan cara yang baik untuk memberi Anda keuntungan tinggi. Mesin granulasi drum NPK kami terkenal dengan kualitas halus dan harga murah. Dengan desain canggih, pupuk NPK yang diproduksi oleh granulator drum kami selalu laris.
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Yang terakhir adalah peralatan granulasi drum batu kapur.
Batu kapur dapat menyeimbangkan pH tanah. Seperti yang kita semua tahu, Jika keseimbangan pH tanah rusak, tanaman tidak akan tumbuh dengan baik, kemudian menyebabkan hasil yang buruk. Baru -baru ini, Semakin banyak orang menggunakan pupuk batu kapur, Jadi menghasilkan butiran pupuk batu kapur berkualitas tinggi dapat memberi Anda penghasilan yang luar biasa. Menggunakan SX Limestone Rotary Drum Granulator, Pelet terakhir akan memiliki struktur kompak dengan kandungan nutrisi tinggi.
2. Berapa banyak model yang ada untuk skala produksi pupuk yang berbeda?
Untuk memenuhi permintaan pelanggan yang berbeda, Kami dirancang 3 SCALES Drum Granulator:
Skala kecil:
Untuk skala kecil Jalur produksi pupuk majemuk, Ada dua model granulator berputar bisa menjadi pilihan Anda. Yang pertama dapat menghasilkan 1-3 ton granul pupuk per jam dan hanya biaya 5,5 kW/jam. Yang kedua adalah 3-5t/jam dan biaya 11kW/jam. Sangat mudah untuk mengetahui bahwa kedua model ini memiliki kapasitas yang sesuai dengan garis pembuatan pupuk kecil dan mengonsumsi energi rendah.
Skala menengah:
Adapun skala menengah, Anda dapat memilih SXZGZ-1870 atau SXZGZ-2080. Kapasitas mereka adalah antara 5 dan 15t/jam. Kekuatan mereka lebih rendah dari 18.5kw/jam. Dibandingkan dengan perusahaan lain, Kami selalu menyempurnakan peralatan kami untuk mengurangi konsumsi dan meningkatkan kapasitas. Granulator drum skala menengah kami lebih cocok untuk pilihan Anda daripada yang lain.
Skala besar:
Kami memiliki granulator drum berputar besar untuk memenuhi kebutuhan Anda tentang tonase besar. Panjangnya 10m, dan diameter drum 3.2 meter. Penampilan besar dengan bagian mesin efisiensi tinggi membuat granulator drum memiliki kapasitas yang sangat baik. Kapasitas hingga 30t/jam, Granulator drum rotary skala besar kami dapat bekerja secara efisien untuk pabrik pembuatan pupuk skala besar Anda.
| Model | Kekuatan(KW) | Diameter(mm) | Panjang(mm) | Sudut pemasangan(°) | Kecepatan putar(r/mnt) | Kapasitas(th) |
|---|---|---|---|---|---|---|
| SXZGZ-1240 | 5.5 | 1200 | 4000 | 2-5 | 17 | 1-3 |
| SXZGZ-1560 | 11 | 1500 | 6000 | 2-5 | 17.5 | 3-5 |
| SXZGZ-1870 | 15 | 1800 | 7000 | 2-5 | 11.5 | 5-8 |
| SXZGZ-2080 | 18.5 | 2000 | 8000 | 2-5 | 11 | 8-15 |
| SXZGZ-3210 | 37 | 3200 | 10000 | 2-5 | 9.5 | 15-30 |
Bagaimana kita merancang granulator drum rotary berkualitas tinggi?
Drum granulasi terbuat dari pipa berulir dalam satu waktu tanpa terlalu banyak aksesoris kecil. Itu dapat mengurangi banyak biaya perawatan. Struktur yang sederhana dan praktis dengan korosi yang sangat baik dan resistensi abrasi dan tidak mudah dideformasi dan rusak, sehingga granulator dapat melayani Anda untuk waktu yang lama.
Di dalam drum, Kami menggunakan lapisan karet khusus atau lapisan stainless steel tahan asam. Dibandingkan dengan perangkat scraper tradisional yang digunakan di perusahaan mesin lain, Granulator drum kami dapat menyadari secara otomatis menghilangkan bekas luka di dinding bagian dalam drum. Secara efisien mengurangi pasta dan korosi dinding bagian dalam drum dengan pupuk. Itu juga menyelamatkan tenaga kerja yang dibutuhkan dalam pembersihan.
Yang lainnya adalah braket mesin kami. Karena penampilan yang sangat besar dan berat drum granulator, Braket harus tahan lama dan dalam kekerasan tinggi. So we weld medium carbon steel plates and channels to ensure their high quality. And it has passed strict quality control and special process requirements. Akhirnya, all parts are combined together and formed the excellent granulator.
What are the advantages of ShunXin rotary granulating machine?
Because of the special simple structure, you don’t have to care much about small parts during use. Firm bracket helps the granulating drum run smoothly and steadily. Special inner lining materials we adopt significantly prolongs the service life of drum granulating machine.
Seperti disebutkan di atas, we adopt advanced technology and reasonable design, the low power consumption and high economic benefit reduce the cost of production. Sementara itu, there is no Tri-wastes in the granulation process. That not only in line with today’s advocacy of green production, but also can take the pressure away of you to deal with waste.
The drum with open ends can produce fertilizer granules directly, and you can keep adding raw materials even it is working. Dengan cara ini, it can granulate continuously and save you a lot of granulation cost. With high granulating rate about 70%, the granules produced by our rotary granulator has compact structure, high hardness in 15-20N, and uniform size.
How does this granulating machine make granules?
Our rotating drum granulator mainly consists of a motor, a belt pulley, reduction gears, big gear ring and a drum. When the granulator begins granulating, the main motor drives the belt pulley, which are driven to the driving shaft by the reduction gears, and works in opposite direction with the big gear ring. Then the raw fertilizer will be added into the drum from feed port.
Through a certain amount of water or steam, the base fertilizer is fully reacted in chemical way after being wet in the drum body; then through the special structure inside the drum granulator, the raw material is made into pellets, and finally flows out through the outlet. To dispose the return materials, kami punya Mesin penyaringan to screen them out and return them into the rotary drum granulator again. Dengan cara ini, the fertilizer materials utilization rate greatly improves.
How to maintain the rotating drum granulator when it’s not in use?
To make sure the granulator has stable efficiency and longer working life, the cleaning and maintenance is very important when it’s not in use. So how to maintain the machine correctly and economically? As an experienced equipment supplier, we will give you some helpful suggestions.
1. Cleaning the inner wall after granulating
If your fertilizer materials have high stickiness or corrosiveness, they are very easy to stick to the inner wall and even cause damage. To help you clean the sticking fertilizer materials easily, we designed cleaning holes on the drum surface. You can use a hammer to knock the exposed lining wall through the holes. The fertilizer will fall down with the lining wall vibration. We can also equip the equipment with automatic hammers, that will save you lots of time and energy.
2. Daily maintenance of machine parts
The basis of maintaining fertilizer granulator is to make sure the working environment is clean and dry, without strong acid and corrosive substance. That will greatly reduce the damage from water, dust and corrosion. If the machine can’t work for a long time, you need to oil the important working parts (bearings, motor, gearing, dll.) regularly to prevent rust.
3. Check the machine condition before use
Before using the granulator, it’s very necessary to check important parts of the machine. Only make sure that all parts are normal can the machine start to work. If there is something wrong before or during working, the operator needs to stop the granulator to find out causes and maintain the machine timely.
Why the price of our rotary drum pelletizer is reasonable?
We have our own factory to produce fertilizer making machine, and we sell the equipment directly from factory. Without extra price, our drum granulator price is always more affordable. Jika tidak, we have a professional team devotes to the improvement of machine’s quality, performance and working life. And we invest heavily in technological innovation to provide you high performance but low cost machines. Using our rotary drum granulator can save you a lot of costs and bring you better economical profits.
If you want to know more about our rotary drum granulator or other machines, welcome to contact us. And we will provide you the most considerate help.
Rotary drum granulator is an important machine in Pupuk Pupuk Senyawa, which is used for large scale fertilizer materials granulating. Besides compound fertilizer granulating, it also can be used for organic fertilizer manufacturing line. But we learned some customers found the problem of high temperature of the gearing. That may affect the performance of the whole machine. So what are the reasons? And how to solve this problem?
Pada awalnya, the lubricating oil is insufficient. The lack of lubricating oil will lead to the increase of friction between bearing and the machine, which will cause excessive temperature. So adding enough lubricating oil before using the granulator is very important.
Kedua, if the lubricating oil is not clean, the bearing will be affected by dust. With the increasing dust, the gearing becomes rough. So the temperature of the gearing will rise continuously and burn down. If the fertilizer making environment is nor clean, this problem will be more serious. So the cleaning of the bearing and factory environment is very important.
Thirdly is the damage caused by long-term use. If the granulator is used for a long time, the parts may be aged, and the damage is inevitable. So when the parts are damaged, it’s better to replace them in time. That not only can prolong the granulator working life, but also can make sure the high performance to bring you wonderful profits.
The last reason may be unreasonable installation. Under normal conditions, the bearing is on the center line of the granulator. If you install the machine by mistake, the bearing temperature rising is obviously. To help you make fertilizer efficiently, we can provide you free installation guidance. If the problem can’t be solved, we can also arrange our technician to your site.
Rotary drum granulator is the most typical large scale mesin granulasi basah. So the fertilizer producing factories with rotary granulator always has excellent capacity. If you want to build a large scale fertilizer making factory, the drum granulator fertilizer producing plant is really suitable.
This kind of fertilizer making process not only can be used for membuat pupuk organik, but also is suitable for compound fertilizer manufacturing. For making organic fertilizer granules, the whole plant consists of manure dewatering machine, large size composting machine, rotary pelletizer, fertilizer drying equipment and granules packing machine.
As for rotary drum granulator compound fertilizer factory, you don’t need to buy the composting machine. But the crushing equipment may be helpful. It can crush the raw materials into small particles, yang membuat proses granulasi lebih lancar.
Semua mesin di pabrik pembuatan pupuk granulator putar kami dibuat oleh bagian -bagian berkinerja tinggi dan bahan logam keras. Biaya rendah untuk mempertahankan membuat seluruh pabrik lebih efisien dan memberi Anda keuntungan ekonomis yang lebih tinggi. Dengan metode granulasi basah, Butiran pupuk terakhir memiliki kinerja bundar dan struktur halus. Jika Anda ingin mendapatkan bola pupuk yang lebih indah, Kami dapat melengkapi mesin pemoles Anda, mesin penyaringan putar atau mesin pelapis. Jika Anda tidak tahu cara membuat tata letak yang masuk akal, Kami dapat memberi Anda tata letak gratis dan memasang panduan.
As an efficient organic fertilizer granulating machine, the pelletizing rate of rotating drum granulator can reach 90%, and the it’s easy to operate and maintain. The specific advantages are as follows:
1. Increase the material temperature during the operation of the drum granulator, so that the moisture content of the material after pelletizing is low and the drying efficiency is improved.
2. The drum granulator is lined with rubber engineering plastics, so the raw materials are not easy to stick to the cylinder, and have the function of anti-corrosion and heat preservation.
3. Ultra high molecular weight polyethylene is used to build the inner lining of granulator equipment, which eliminates the phenomenon of material sticking to the wall and reduces the labor intensity of workers.
4. The drum granulator has large capacity, low power consumption, low maintenance cost and long service life.
ShunXin rotary drum granulating machine has great efficiency and quality, choosing it, you will make fertilizer much easier.