Rotary drum granulator is a type of dedicated mašina za gnojivo manufactured from ShunXin. It can turn organic and compound materials into granules according to customers’ requirements. This kind of rotating drum granulation machine can be widely used in large scale organic and compound fertilizer production plants.
Štoviše, by adopting Način vlažne granulacije, the rotary granulation equipment has a strong applicability to different raw materials. With open-design at both ends, it can work continuously, which makes the machine achieve mass production.
Different types of drum rotating granulator.
1. Vrh3 drum granulators in ShunXin Machinery
As a professional granulator equipment manufacturer, we design different types of rotary drum granulator, the following is brief introduction of them:
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The first one is rotary drum sulphur granulators.
Sulphur fertilizer is especially good for protein absorption by plants. But because of the incompact structure of sulpher, its not easy to produce high quality sulphur fertilizer granules. Da riješe ovaj problem, ShunXin rotary drum sulphur granulator equips special granulation parts. The sulphur fertilizer granules produced by our rotating granulating machine has compact structure and high nutritional value. And this kind of granulator has always been our best seller.
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The second one is npk fertilizers drum granulation machine.
Npk fertilizer is always a kind of important fertilizer for plant growth. Kao proizvođač gnojiva, producing high quality fertilizer can greatly improve your competitiveness among your peers, which is a good way to bring you high profits. Our npk drum granulating machine is famous for its fine quality and low price. With advanced design, the npk fertilizer produced by our drum granulator has been always selling well.
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The last one is limestone drum granulating equipment.
Limestone can balance the ph of soil. Kao što svi znamo, if the balance of soil ph is broken, the plants will not grow well, then causes bad yield. Recently years, more and more people are using limestone fertilizer, so produce high quality limestone fertilizer granules can bring you wonderful income. Using SX limestone rotary drum granulator, the final pellets would have compact structure with high nutrient content.
2. How many models are there for different scales of fertilizer production?
In order to meet customers’ different demands, Dizajnirali smo 3 scales drum granulator:
Small scale:
For small scale compound fertilizer production line, there are two models of rotating granulator could be your choices. The first can produce 1-3 tons fertilizer granules per hour and just costs 5.5kw/h. The second one is 3-5t/h and costs 11kw/h. It’s easy to know that these two models have matched capacity for small fertilizer making line and consume low energy.
Medium scale:
As for medium scale, you can choose SXZGZ-1870 or SXZGZ-2080. Njihov kapacitet je između 5 and 15t/h. Their power is lower than 18.5kw/h. Compared with other companies, we always perfect our equipment to reduce the consumption and improve the capacity. Our medium scale drum granulator is more suitable for your choice than others.
Large scale:
We have a large rotating drum granulator to meet your need about large-tonnage. Its length is 10m, and the diameter of the drum is 3.2 metara. Huge appearance with high efficiency machine parts makes the drum granulator has excellent capacity. Up to 30t/h capacity, our large scale rotary drum granulator can work efficiently for your large scale fertilizer making factory.
| Model | Vlast(KW) | Diameter(mm) | Length(mm) | Kut instalacije(°) | Rotacijska brzina(R/min) | Kapacitet(t/h) |
|---|---|---|---|---|---|---|
| SXZGZ-1240 | 5.5 | 1200 | 4000 | 2-5 | 17 | 1-3 |
| SXZGZ-1560 | 11 | 1500 | 6000 | 2-5 | 17.5 | 3-5 |
| SXZGZ-1870 | 15 | 1800 | 7000 | 2-5 | 11.5 | 5-8 |
| SXZGZ-2080 | 18.5 | 2000 | 8000 | 2-5 | 11 | 8-15 |
| SXZGZ-3210 | 37 | 3200 | 10000 | 2-5 | 9.5 | 15-30 |
How do we design a high quality rotary drum granulator?
The granulating drum is made of threaded pipe in one time without too many small accessories. It can reduce lots of maintenance costs. The simple and practical structure with excellent corrosion and abrasion resistance and is not easy to be deformed and broken, so that the granulator can serve you for a long time.
Unutar bubnja, we use a special rubber lining or acid-proof stainless steel lining. Compared to the traditional scraper device used in other machinery company, our drum granulator can realize automatically remove scar on the inner wall of the drum. Efficiently reduces the paste and corrosion of drum inner wall by fertilizer. It also saves the labor needed in cleaning.
The other is our machine bracket. Because of the huge appearance and large weight of drum granulator, the bracket must be durable and in high hardness. So we weld medium carbon steel plates and channels to ensure their high quality. And it has passed strict quality control and special process requirements. Napokon, all parts are combined together and formed the excellent granulator.
What are the advantages of ShunXin rotary granulating machine?
Because of the special simple structure, you don’t have to care much about small parts during use. Firm bracket helps the granulating drum run smoothly and steadily. Special inner lining materials we adopt significantly prolongs the service life of drum granulating machine.
Kao što je gore spomenuto, we adopt advanced technology and reasonable design, the low power consumption and high economic benefit reduce the cost of production. U međuvremenu, there is no Tri-wastes in the granulation process. That not only in line with today’s advocacy of green production, but also can take the pressure away of you to deal with waste.
The drum with open ends can produce fertilizer granules directly, and you can keep adding raw materials even it is working. Ovim putem, it can granulate continuously and save you a lot of granulation cost. With high granulating rate about 70%, the granules produced by our rotary granulator has compact structure, high hardness in 15-20N, and uniform size.
How does this granulating machine make granules?
Our rotating drum granulator mainly consists of a motor, a belt pulley, reduction gears, big gear ring and a drum. When the granulator begins granulating, the main motor drives the belt pulley, which are driven to the driving shaft by the reduction gears, and works in opposite direction with the big gear ring. Then the raw fertilizer will be added into the drum from feed port.
Through a certain amount of water or steam, the base fertilizer is fully reacted in chemical way after being wet in the drum body; then through the special structure inside the drum granulator, the raw material is made into pellets, and finally flows out through the outlet. To dispose the return materials, Imamo stroj za provjeru to screen them out and return them into the rotary drum granulator again. Ovim putem, the fertilizer materials utilization rate greatly improves.
How to maintain the rotating drum granulator when it’s not in use?
To make sure the granulator has stable efficiency and longer working life, the cleaning and maintenance is very important when it’s not in use. So how to maintain the machine correctly and economically? As an experienced equipment supplier, we will give you some helpful suggestions.
1. Cleaning the inner wall after granulating
If your fertilizer materials have high stickiness or corrosiveness, they are very easy to stick to the inner wall and even cause damage. To help you clean the sticking fertilizer materials easily, we designed cleaning holes on the drum surface. You can use a hammer to knock the exposed lining wall through the holes. The fertilizer will fall down with the lining wall vibration. We can also equip the equipment with automatic hammers, that will save you lots of time and energy.
2. Daily maintenance of machine parts
The basis of maintaining fertilizer granulator is to make sure the working environment is clean and dry, without strong acid and corrosive substance. That will greatly reduce the damage from water, dust and corrosion. If the machine can’t work for a long time, you need to oil the important working parts (bearings, motor, gearing, itd) regularly to prevent rust.
3. Check the machine condition before use
Before using the granulator, it’s very necessary to check important parts of the machine. Only make sure that all parts are normal can the machine start to work. If there is something wrong before or during working, the operator needs to stop the granulator to find out causes and maintain the machine timely.
Why the price of our rotary drum pelletizer is reasonable?
We have our own factory to produce fertilizer making machine, and we sell the equipment directly from factory. Without extra price, our drum granulator price is always more affordable. Inače, we have a professional team devotes to the improvement of machine’s quality, performance and working life. And we invest heavily in technological innovation to provide you high performance but low cost machines. Using our rotary drum granulator can save you a lot of costs and bring you better economical profits.
If you want to know more about our rotary drum granulator or other machines, welcome to contact us. And we will provide you the most considerate help.
Rotacijski granulator važan je stroj u Tvornice sa složenim gnojivima, koji se koristi za materijale za gnojive velikih razmjera granulacija. Osim složenog granulacije gnojiva, Također se može koristiti za organska proizvodna linija gnojiva. Ali naučili smo da su neki kupci pronašli problem visoke temperature prijenosa. To može utjecati na performanse cijelog stroja. Pa koji su razlozi? I kako riješiti ovaj problem?
Prvo, Ulje za podmazivanje nije dovoljno. Nedostatak ulja za podmazivanje dovest će do povećanja trenja između ležaja i stroja, što će uzrokovati prekomjernu temperaturu. Dakle, dodavanje dovoljno ulja za podmazivanje prije upotrebe granulatora vrlo je važno.
Drugo, Ako ulje za podmazivanje nije čisto, na ležaj će utjecati prašina. S rastućom prašinom, prijenos postaje grub. Tako će se temperatura prijenosa kontinuirano povećavati i izgorjeti. Ako je okruženje za izradu gnojiva ni čisto, Ovaj će problem biti ozbiljniji. Dakle, čišćenje ležaja i tvorničkog okruženja vrlo je važno.
Treće je šteta uzrokovana dugoročnom uporabom. Ako se granulator koristi već duže vrijeme, dijelovi se mogu ostariti, a šteta je neizbježna. Pa kad su dijelovi oštećeni, bolje ih je zamijeniti na vrijeme. To ne samo da može produžiti radni vijek granulatora, ali također mogu biti sigurni da će vam visoke performanse donijeti prekrasnu zaradu.
Posljednji razlog može biti nerazumna instalacija. U normalnim uvjetima, ležaj je na središnjoj liniji granulatora. Ako instalirate stroj greškom, Podizanje temperature ležaja je očito. Kako bi vam pomogao da gnojivo učinkovito napravite, Možemo vam pružiti besplatne smjernice za instalaciju. Ako se problem ne može riješiti, Također možemo organizirati našeg tehničara na vašu web stranicu.
Rotacijski granulator je najtipičnija velika razmjera Mokri granulacijska stroj. Dakle, gnojivo koje proizvode tvornice s rotacijskim granulatorom uvijek ima izvrstan kapacitet. Ako želite izgraditi tvornicu velikog gnojiva, Postrojenje za proizvodnju gnojiva bubnja granulatora zaista je prikladno.
Ova vrsta postupka izrade gnojiva ne samo da se može koristiti za Izrada organskih gnojiva, ali također je prikladan za proizvodnja složenih gnojiva. Za izradu organskih gnojiva granula, Cijela biljka se sastoji od stroja za odbacivanje gnoja, stroj za kompostiranje velike veličine, rotacijski peletizer, Oprema za sušenje gnojiva i stroj za pakiranje granula.
Što se tiče rotacijskog bubnja granulatora, tvornice gnojiva gnojiva, Ne trebate kupovati komposting stroj. Ali Oprema za drobljenje može biti od pomoći. Može srušiti sirovine u male čestice, što postupak granulacije čini glatkijim.
Svi strojevi u našem rotacijskom granulatoru gnojivo izrada postrojenja izrađuju dijelovi visokih performansi i tvrdi metalni materijali. Niski troškovi od održavanja čini cijelu biljku učinkovitijom i donose vam veću ekonomičnu zaradu. Mokrim metodom granulacije, Konačne granule gnojiva imaju okrugle performanse i finu strukturu. Ako želite dobiti ljepše kuglice gnojiva, Možemo vam opremiti stroj za poliranje, Rotacijski stroj za provjeru ili stroj za oblaganje. Ako ne znate kako napraviti razuman izgled, Možemo vam pružiti besplatan izgled i instalirati smjernice.
Kao učinkovit organski stroj za granulaciju gnojiva, stopa peletiziranja Rotirajući granulator bubnja može doći do 90%, A to je lako upravljati i održavati. Specifične prednosti su sljedeće:
1. Povećajte temperaturu materijala tijekom rada granulatora bubnja, tako da je sadržaj vlage u materijalu nakon peletizacije nizak, a učinkovitost sušenja poboljšana.
2. Granulator bubnjeva obložen je plastikom za inženjering gume, Dakle, sirovine se ne lijepe za cilindar, i imati funkciju antikorozije i očuvanja topline.
3. Ultra high molecular weight polyethylene is used to build the inner lining of granulator equipment, which eliminates the phenomenon of material sticking to the wall and reduces the labor intensity of workers.
4. The drum granulator has large capacity, low power consumption, low maintenance cost and long service life.
ShunXin rotary drum granulating machine has great efficiency and quality, Odabir, you will make fertilizer much easier.