In 2020, we made many deals about organic fertilizer equipment. At the beginning of 2021, we summarized the top sell machines used for producing organic fertilizer in SX. The following is detailed information.
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Solid-liquid separating machine
Making organic fertilizer, the materials always be all kinds of poultry manures and animal waste. Kao što znamo, manures always have high moisture content, which makes them poor air permeability. Then the manure management process may be also inefficient. Da riješe ovaj problem, we designed two kinds of poultry manure dewatering machine: screw extruding type and inclined screening type.
According to the statistics, Stroj za uklanjanje kravljeg gnoja i pileći gnoj dehidrator najpopularniji su modeli vuče u SX -u. S izvrsnim performansama i stabilnom učinkovitošću, naše separator krute-tekućine postaje prvi izbor za mnoge kupce.
- Oprema za kompostiranje tipa utora
Kompostiranje je najvažniji postupak u kompletu tvornica za proizvodnju organskog gnojiva. To je jamstvo kvalitete proizvoda za gnojive. U svim našim Strojevi za kompostiranje gnojiva, tip utora može biti najekonomičniji. Bez obzira koja je ljestvica vaša biljka gnojiva, Kompostni Turner tipa utora može djelovati učinkovito. Za potrebe za kompostiranjem velikih razmjera, samo trebate izgraditi više kompostirajućih žljebova.
Usvaja aerobna metoda kompostiranja, Naš turner za žlijeb može ravnomjerno srušiti i miješati materijale gnojiva. U samo 15 dani, Kompostiranje gnoja može se učinkovito završiti.
- Rotacijski granulator
Nakon kompostiranja, gnoj će postati praškasti oblici. Općenito, Možete Spakirajte kompostiranje gnojiva za samo korištenje ili prodaju. Ali većina ljudi odluči Upravite prašcima za gnojiva u granule. To je zato što zrnata gnojiva mogu imati stabilnije strukturu i plodnost, Prijevoz može biti lakše.
Što se tiče organski granulator gnojiva, rotacijski bubanj peletizer je najprodavanija. Usvaja Proces mokrog granulacije, Materijali za gnojive mogu aglomerati u fine granule zbog centrifugalne sile proizvedene rotirajućim bubnjem velike brzine.
Štoviše, bubanj granulator se također može koristiti za Izrada složenog gnojiva, Odabir, Doista možete dobiti visoku zaradu s niskim cijenama.
Granulator ekstrudira koturaljke također je poznat kao Dvostruki granulator ekstruzije valjka. Uglavnom se koristi za izradu složenih peleta gnojiva ekstrudiranjem dvaju gnojiva valjka. S razumnim dizajnom i strukturom, Naš granulator za ekstruziju valjka uvijek je najbolje prodaje Pelletizer suhog praha gnojiva. Pa kako učinkovito koristiti granulator? 5 Koraci koluta za ekstrudiranje granulatora postupak izrade gnojiva su sljedeći:
1.Dodajte kvalificirane materijale gnojiva u stroj za miješanje gnojiva i pomiješajte ih ravnomjerno. Prije ovog postupka, Možete upotrijebiti stroj za seriju gnojiva kako biste bili sigurni da je udio svakog materijala za gnojivo. U SX -u, Imamo Automatski dinamički stroj za šaržiranje gnojiva široko se koristi u kontinuiranom proces izrade složenih gnojiva.
2.Uhranite materijale gnojiva u granulator ekstruzije valjka Stroj za hranjenje gnojiva diska. Mješoviti materijal se dodaje u jaz između dvije suprotne rotirajuće valjke kroz vertikalni uvodnik vijaka. Tijekom postupka ekstruzije, Pritisak materijala se postupno povećava. Kad je jaz između dviju osovina relativno mali, Tlak materijala je relativno velik, a zatim se postupno smanjuje. U procesu ekstruzije, prividna gustoća smjese može se povećati za 1.5-3 puta zbog smanjenja praznog volxume materijala.
3.Nakon granulacije, prenošenje peleta gnojiva u Stroj za provjeru rotacije. Male čestice gnojiva mogu se vratiti u mikser za gnojivo diska. I velike čestice gnojiva mogu se zdrobiti u malu veličinu strojem za drobljenje gnojiva, Zatim ih prenesite u stroj za hranjenje.
4.Nakon drobljenja, Nekvalificirani materijali mogu se uvesti u stroj za granulaciju valjka i ponovo granulirati. Tijekom ovog postupka, Korištenje materijala za gnojive može se uvelike poboljšati.
5.Napokon, Konačne pelete gnojiva možete spakirati u torbe Automatska ljestvica pakiranja gnojiva. Tada će skladištenje i utovar gnojiva biti mnogo prikladnije.
Proces kompostiranja je ponižavanje i stabiliziranje organskih materijala od strane mikroorganizama pod odgovarajućim sadržajem vlage, Koncentracija kisika i drugi uvjeti, kako bi se postigla svrha ubijanja jajašca i štetnih mikroorganizama. The composted material won’t contain pathogenic bacteria and weed seeds, so it’s suitable for application in soil to bring crops higher nutrition content.
Composting process generally includes fermentation, turning and aeration. As a recommendation, the groove type aerobic composting has distribution system, overturning system and aeration system:
1. Groove type composting machine: to meet the requirements of moisture and pH in material fermentation, some microbial bacteria needs to be added. The turning machine can give full play to its stirring function, improve the permeability of raw materials, absorb a lot of air at the same time, and increase the temperature of the compost pile. If the temperature is too high, it can absorb fresh air again, so that the temperature will drop again.
2. Distribution truck: it can evenly distribute the materials in the composting groove, so that the forklift doesn’t have to go in and out of the grooves frequently. It greatly reduces the transfer cost of raw materials and improve the work efficiency.
3. Moving crane: each groove aerobic composting system is generally composed of 8-10 composting grooves, but generally only need one compost turner. In order to save investment, it’s necessary to switch the position of turning machine between different composting grooves, and the moving crane plays a good role.
4. Aeration system. The function of aeration system is to ventilate and oxygenate the fertilizer materials in grooves, so that the microorganisms in the materials can interact with oxygen, and then the materials can be fully composted to produce valuable humus. It also greatly shortens composting time.
There are two ways of feeding and discharging when using turner: batch and overall feeding and discharging. The characteristics of batch feeding and discharging are feeding at the front end of the composting groove each time, and the material is moved to the other end by working turning machine. The second feeding starts again and again until finish the whole manure composting process. The overall feeding and discharging characteristics are that the whole fermentation tank is full at one time, and when the fermentation cycle is over, the materials are discharged in batches.
Characteristics of groove type turner:
1.The composting width can be 2-6m. Cijeli postupak kompostiranja košta samo 7-10 Dani i može kompostirati 80-360 Kubični metari materijala za gnojive na sat.
2. Inovacija stroja je iskoristiti duboki dizajn bazena podzemnog prostora i nove tehnologije okretanja na daljinu, i iskoristiti ograničeno područje zemljišta da biste shvatili Veliki tretman organskog otpada.
3. Jedinstvena tehnologija kontinuirane aerobne fermentacije tipa bazena usvojena je kako bi se organski otpad brzo raspao, odvađen, sterilizirani i dezodorizirani, kako bi se postigao cilj bezopasnog i liječenja utemeljenog na resursima.
Zahtjev za izgradnju kompostiranja utora za stroj za kompostiranje tipa utor:
Kompostiranje žljebova treba ojačati betonsku strukturu. Dva susjedna utora dijele isti zid utora, and the width of the wall is determined according to the requirements of the turning machine. The groove wall should be able to bear the pressure of turner, and the bottom plate of composting groove should not only bear the gravity of fertilizer materials, but also bear the gravity of loader, and meet the requirements of ventilation.
1. Adjustment of material moisture: the moisture content of composted animal manure should be adjusted to 40-65%. Low moisture content may cause slow fermenting; high moisture content makes poor ventilation. Stoga, if the manures moisture content is too high, you can add some mushroom residue, straw and sawdust. All you can choose our manure dewatering machine to save time and energy.
2. Ventilation process. In the aerobic composting process of poultry waste, mjere opskrbe kisikom trebaju se povećati u procesu rada. Prema potrebi, Opskrba kisikom može se prebaciti ili prisiljavati alatima.
3. Djelovanje organski gnojivo Turner. Općenito, nakon 48 sati slaganja sirovina, Temperatura materijala će se povećati 50-60 ℃ I više 65 ℃ poslije 72 sate. Obično, Pojavit će se postupak fermentacije 2-4 puta visoke temperature iznad 65 ℃, a fermentacija se može završiti prevrtanjem 2-4 vrijeme. Fermentirani materijal bio je tamno smeđi, a temperatura je počela padati nakon fermentacije. Kad je temperatura pala na sobnu temperaturu, Fermentacija je dovršena.
4. Aerobna kontrola fermentacijskog ciklusa. Pod prikladnom temperaturom i vlagom, cijeli postupak fermentacije može se završiti u 7-15 dani. Ovaj postupak može realizirati dezodorizaciju, insekticidna sterilizacija i fermentacija.
Except for the above matters, in the process of organic fertilizer production, we need to pay attention to the chloride ion content. Some fertilizers contain a lot of chloride ions, and some manufacturers use ammonium chloride to add to organic fertilizer to increase the nitrogen in total nutrients. But too high chloride ion content will affect the growth of crops.
For the drying equipment of organic fertilizer production line, firing temperature is very important, which directly affects the drying quality. So it is very important to control the firing temperature strictly. But the firing temperature will always change, so how to control the temperature of the fertilizer drying machine?
1. If the firing temperature becomes low, the feeding amount of the dryer should be adjusted to reduce the material. When the firing temperature becomes higher and the feed rate is at a higher level, the coal should be reduced first instead of feeding fertilizer materials.
2. Eliminate the height potential energy difference of dryer. This is the main reason of dust spilling. The elimination of height potential energy difference is caused by powder drop of hopper, protective cover and chute of handling equipment. We should try our best to reduce the fall and the inclination angle of the chute. Some airtight chambers are better to cause negative pressure, which is conducive to the collection of dust.
3. Sealing control of dryer. It can be partially sealed, integrally sealed or closed chamber, etc., and the dust producing point can be sealed with a sealing cover, which can greatly reduce the material scattering and dust.
4. The transportation equipment with good sealing performance shall be used to reduce the height difference and inclination angle of discharge material flow, and the flow separation facilities shall be set as far as possible. It can not only enhance the configuration flexibility and efficiency of each operation room, but also reduce the scattering and dust.
5. Use the exhaust system. In order not to let the dust bring more pollution, we can also remove the indoor dust through the exhaust system, that is to remove the indoor exhaust gas.
1. In the composting process of organic fertilizer making plant, Materijali treba srušiti. A Kompostiranje organskog gnojiva treba u potpunosti prebaciti. Neke sirovine možda nemaju odgovarajuću veličinu čestica, što će utjecati na učinkovitost kompostiranja. Dakle, ne pogoduje miješanju i kompostiranju materijala bez drobljenja.
2. U procesu prerade praha gnojiva, organsko gnojivo drobilica Je li neophodno. Nakon drugog fermentiranja kompostiranih materijala za gnojivo, Neki materijali mogu se zakupiti ili se držati zajedno, što bi smanjilo kvalitetu gnojiva.
- Bilo je potrebno kontrolirati veličinu čestica organskog gnojiva u gnojidbi poljoprivrednih strojeva, Inače je organsko gnojivo velike veličine lako izazvati neravnomjernu gnojidbu, Stoga je potrebno koristiti drobilicu organskog gnojiva da biste srušili veličinu čestica u obradi praškastog organskog gnojiva.
- Organsko gnojivo u prahu srušen na 5 mm pogoduje pakiranju. Štoviše, Prevelika veličina gnojiva je lako izazvati neravnomjernu transport, čak i blokiranje, pa također treba organsko drobljenje gnojiva.
3. U procesu zrnatog organskog gnojiva, Organska drobilica gnojiva također je bitna.
- Zrnato gnojivo obično se proizvodi ekstruzijom ili aglomeracijom. Bilo da se ekstrudira ili aglomerira, Veličina organskog gnojiva u prahu treba kontrolirati na 50 mreža, tako da će efekt granulacije biti idealan. Stoga, Veličina gnojiva od 1-5 mm u prahu treba preraditi za drobljenje opreme.
- Kako bi se povećala tvrdoća čestica organskog gnojiva, Potrebno je srušiti sirovine organskog gnojiva. Organsko gnojivo je vrsta organskog materijala s vrlo malom gustoćom. Kako bi se povećala njegova gustoća i postigla razuman stupanj, gnojivo u prahu mora biti dovoljno malo, što je zahtjev za 50 mreža.
Zbog promjera rupe, duljina cilindra i zahtjevi procesa sušilica za organsko gnojivo sušilo, Metoda zavarivanja odabrana je tijekom instalacije. To je najbolji način za instaliranje sušilice, Ali ako ne možete savladati ključne točke i kvalitetu zavarivanja u postupku zavarivanja, Ozbiljno će utjecati na učinak sušenja. Kako bi se osiguralo da kvaliteta zavarivanja ne utječe na performanse stroja, Kvalitetu zavarivanja treba obratiti pažnju na. U postupku zavarivanja, Moramo shvatiti tri faktora kvalitete zavarivanja:
- Uklonite ostatke zavarivanja na vrijeme. Brtvljenje stroja izravno utječe na učinkovitost sušenja i potrošnju energije. Ako zavarivanje nije dobro, Zbog visoke temperature i visokog tlaka, Oprema je lako uzrokovati pucanje korozije i otpadanje brtve, pa dijelove zavarivanja treba ukloniti.
- Nakon zavarivanja, Rad čišćenja treba obaviti kako bi se izbjegle nečistoće koje utječu na performanse stroja, pa čak i nanošenje oštećenja stroja.i u činjenici, Osim opreme za sušenje gnojiva, Pravovremeno čišćenje nakon rada vrlo je važno za svaki stroj za izradu gnojiva.
- Provoditi profesionalni pregled zavarivanja. Popravak ne bi trebao biti više od dva puta nakon instalacije, so the machine after welding must pass the bending test and tensile strength test, so as to ensure that the machine can be put into production.
Belt conveyor is the necessary equipment in a complete fertilizer making factory. It can make sure the whole plant work smoothly and is the basis of high efficiency. So the maintenance of fertilizer conveying machine is very important. So what things need to be considered when using stroj za prijenos gnojiva?
1.The belt should be kept clean during use and storage, avoid direct sunlight or rain and snow, prevent contact with acid, alkali, oil, organic solvent and other substances, and be one meter away from the heating device.
2.The warehouse temperature should be kept between 18-40 ℃ I relativnu vlagu treba zadržati između 50-80 ℃. Tijekom razdoblja skladištenja, transportni trak mora biti stavljen u peciva umjesto presavijenih.
3.Različite vrste, Specifikacije i slojevi transportnih traka ne smiju se povezati, i fiksni uređaj za istovar treba koristiti pri maloj brzini.
4. Smjer hranjenja trebao bi biti duž smjera trčanja transportne trake. Kako bi se smanjio utjecaj materijala koji pada na transportnu traku. Udaljenost između praznika treba skraćivati i u prijemnom dijelu transportnog traka treba koristiti praznine praznina.
5. Brzina trčanja gumenog transportne trake ne smije biti veća od 5 m/s. Pri prijevozu velike veličine bloka i materijala za visoku habanju, prenošenje bi trebalo biti malu brzinu. Ako brzina premašuje navedenu brzinu, Pogonit će se radni vijek pojasa;
6. Pozornost treba posvetiti sljedećim stvarima tijekom uporabe transportne trake:
- Izbjegavajte da je praznik pokriven materijalima, što rezultira nefleksibilnom rotacijom, spriječiti curenje materijala zaglavljeno između bubnja i pojasa, Obratite pažnju na podmazivanje pokretnog dijela, Ali nemojte mastite transportnu traku;
- Prije uključivanja stroja, Potrebno je osigurati da na pojasu nema ničega;
- Ako se transportni trak odstupa ili pokvari, Operator ga mora popraviti na vrijeme;
- Transportni trak mora biti blokiran okvirom, stup ili blok materijal kako bi se spriječilo lom i suzanje.
Cjelovit organic fertilizer making plant sadrži kompostiranje, miješanje, drobljenje, granulirajući, Sušenje i drugi postupak. S površine, Budući da se čestice formiraju, Nije li ih potrebno osušiti? Zapravo, Sušenje zrnatih proizvoda vrlo je važno. Pa zašto moramo osušiti gnojiva nakon granulacije?
1.Smanjite sadržaj vlage u granuliranom organskom gnojivu
Kao što svi znamo, Sadržaj vlage u sirovinama organskih gnojiva relativno je visok. Iako je sadržaj vlage u materijalima smanjen tijekom niza procesa, Sadržaj vlage u konačnim proizvodima je između 20% i 40% Prema karakteristikama materijala. Kako bi se spriječilo da se proizvodi gnojiva zalijepe, Sušenje je neophodno.
2.Povećajte snagu organskih gnojiva
U procesu izrade komercijalnog organskog gnojiva, Granule s niskom čvrstoćom nepovoljne su komercijalnoj pakiranju i prijevozu. U procesu transporta, Granule gnojiva niske čvrstoće mogu povećati stopu oštećenja čestica. Stoga, Za zadovoljenje potreba visoke ekonomične dobiti, a fertilizer drying machine neophodno je za proizvodnju organskog gnojiva.
3.Produžite vijek trajanja peleta gnojiva
Nakon izrade materijala za organske gnojive u granule, Potrebno je vrijeme od pakiranja do aplikacije, što zahtijeva dugo očuvanje organskog gnojiva bez smanjenja hranjivih sastojaka gnojiva. Gubitak hranjivih sastojaka često je posljedica hlapljivosti i smanjenja čvrstoće čestica, Dakle, sušenje može učinkovito proširiti razdoblje skladištenja i transporta granula.
Iz gornjih informacija, Lako je znati da je nakon granulacije, Korištenje stroja za sušenje gnojiva može smanjiti oštećenja peleta, Sadržaj vlage i učinkovito produžuje vijek trajanja peleta. Stoga, a drying machine is very important to a complete fertilizer making line.
Organic fertilizer and compound fertilizer are common used fertilizers in farms. They have different functions to plants and crops. Zapravo, blending different fertilizers can bring crops higher yields. No matter you are a fertilizer manufacturer or farm owner, making blending fertilizer can also bring you wonderful profits. So what are the advantages of blending fertilizer?
- Compound fertilizer has high nutrient contents, fast fertilizer effect. But the duration of fertilizer effect is short, and its fertility is very simple. But organic fertilizer is just the opposite. Tako miješanje organskog gnojiva sa složenim gnojivom može se savršeno nadopuniti i zadovoljiti potrebe rasta biljaka za hranjive tvari.
- Korištenje složenog gnojiva, Neke hranjive tvari mogu se apsorbirati od tla i uzrokovati otvrdnjavanje tla. Ali miješanje s organskim gnojivom zajedno može smanjiti površinu povezanosti između složenog gnojiva i tla, Smanjite vjerojatnost da se složeno gnojivo fiksira tlom, i poboljšati dostupnost hranjivih sastojaka gnojiva.
- Općenito, složeno gnojivo visoku topljivost, što će nakon korištenja uzrokovati visoki osmotski pritisak. To ne pogoduje apsorpciji hranjivih sastojaka i vode usjevima, i povećati šansu za gubitak hranjivih tvari. Ako izrada gnojiva za miješanje od složenog gnojiva i organskog gnojiva, Problem se može savršeno riješiti, što pogoduje apsorpciji hranjivih sastojaka i vode od strane biljaka.
Osim izrade organskog i složenog gnojiva, Postoje i mnogi drugi projekti za izradu gnojiva mješavine. Kao profesionalni dobavljač strojeva za gnojivo, Možemo vam pružiti Kompletni izgled za izradu gnojiva i ekonomična oprema.
Kao osnova Izrada organskog gnojiva visoke učinkovitosti, Kompostiranje je ujedno i najvažniji postupak Upravljanje materijalima organskog gnojiva. Da biste uštedjeli troškove kupnje stroja za okretanje, Mnogi ljudi odabiru rabljeni ili rabljeni gnojivo kompost Turner. Njegova cijena je uistinu niža od nove opreme za kompostiranje. Ali u stvari, rabljeni stroj za okretanje gnojiva ne preporučuje se. Razlozi su sljedeći.
Turner za kompost organskog gnojiva tipa
1. Performanse
Očito je da performanse rabljenih komposta Turner nije dobra kao novi stroj za okretanje. Stari stroj za okretanje mora dugo raditi, Bez obzira na dijelove nošenja ili temeljne dijelove, moraju imati različite stupnjeve habanja. Dijelovi strojeva za starenje čine stroj nestabilnim kapacitetom i većom potrošnjom energije, Posljednje kompostiranje gnojiva također možda nema visoku kvalitetu.
Naprotiv, Novi stroj za okretanje s dijelovima visokih performansi ima stabilnu strukturu i odličan kapacitet, uz to, košta nisku energiju.
2. Troškovi održavanja
Sa starim dijelovima opreme, Održavanje rabljenog kompostiranja može vas koštati puno vremena i novca. Ako ne znate puno o mehanici, Kupnja rabljenog gnojiva Turner zaista nije mudar izbor.
Što se tiče SX stroj za kompost organskog gnojiva, Koristimo najkvalitetnije materijale za strojeve. Kao što je kompost tipa utor, Zubi za kompostiranje mogu raditi najmanje godinu dana. Odabir, Neće vam smetati održavanjem visoke frekvencije. Čak i ako se stroj slomio, s razumnom strukturom, možete ga održavati lako. Ako ne znate popraviti, Možemo vam pružiti smjernice za besplatno održavanje.
Pomična vrsta komposta Turner isporuka
3. Jamstvo
Većina korištenih strojeva za okretanje prodaje privatno, što znači da nećete dobiti osiguranje kvalitete. Jednom kada ste platili stroj, Prodavač vam neće pružiti uslugu nakon prodaje. Čak i ako postoji problem s strojem, Možete ga samo riješiti sami.
Ali ako odaberete svečanog dobavljača strojeva za okretanje gnojiva, Ovi problemi neće postojati. S više od 15 godina poslovnog iskustva, SX uvijek vam može pružiti visokokvalitetne strojeve gnojiva s niskim cijenama. Što je najvažnije, Pružamo vam jednogodišnje jamstvo. U godini nakon što ste primili stroj za izradu gnojiva, Ako stroj ima problema s kvalitetom, Možemo vam pružiti uslugu održavanja.
Danas, Sve više i više ljudi izrađuje organska gnojiva. I najčešći način na koji ljudi biraju je Unesite organske materijale u pelete.
Želite napraviti organske granule gnojiva, Odabir granulacijskog stroja vrlo je važan. Trenutno, Ljudi uvijek biraju stroj za granulaciju rotacijskog bubnja i granulator tan tipa. Ova dva granulatora uvijek se koriste za veliko organsko gnojivo vlažno granulacijska tvornica. Dakle, ako želite mali kapacitet tvornica granulacije organskog gnojiva, kako ekonomski napraviti kuglice gnojiva?
Osim organskog gnojiva velike veličine, Imamo i poseban stroj za granulaciju koji se koristi za izradu male količine suhe pelete gnojiva: suha ravna matrica granulacijska oprema. Prihvaća suhu metodu granulacije ekstrudiranja, Pelete koje je proizveo ovaj granulator ne trebaju se sušiti. Možete ih izravno spakirati, što vam može uštedjeti cijenu stroj za sušenje.
Pelete gnojiva su cilindrične s promjerom oko 3-8 mm. Dakle, ako želite dobiti kuglice gnojiva, Imamo stroj za poliranje. Oprema za poliranje gnojiva je pomoćni stroj koji se koristi s granulatorima gnojiva. Može donijeti pelete gnojiva ujednačenije i okrugli izgled. Za malu liniju organske gnojiva, Spojite ravni granulator s strojem za poliranje, Ekonomski ćete dobiti okrugle kuglice gnojiva nego korištenje drugih granulatora.
Ako želite na ovaj način izraditi kuglice organskih gnojiva, samo trebate kupiti više ravnih granulatora, I možemo dizajnirati razuman izgled za vas.
Rotacijski granulator važan je stroj u Tvornice sa složenim gnojivima, koji se koristi za materijale za gnojive velikih razmjera granulacija. Osim složenog granulacije gnojiva, Također se može koristiti za organska proizvodna linija gnojiva. Ali naučili smo da su neki kupci pronašli problem visoke temperature prijenosa. To može utjecati na performanse cijelog stroja. Pa koji su razlozi? I kako riješiti ovaj problem?
Prvo, Ulje za podmazivanje nije dovoljno. Nedostatak ulja za podmazivanje dovest će do povećanja trenja između ležaja i stroja, što će uzrokovati prekomjernu temperaturu. Dakle, dodavanje dovoljno ulja za podmazivanje prije upotrebe granulatora vrlo je važno.
Drugo, Ako ulje za podmazivanje nije čisto, na ležaj će utjecati prašina. S rastućom prašinom, prijenos postaje grub. Tako će se temperatura prijenosa kontinuirano povećavati i izgorjeti. Ako je okruženje za izradu gnojiva ni čisto, Ovaj će problem biti ozbiljniji. Dakle, čišćenje ležaja i tvorničkog okruženja vrlo je važno.
Treće je šteta uzrokovana dugoročnom uporabom. Ako se granulator koristi već duže vrijeme, dijelovi se mogu ostariti, a šteta je neizbježna. Pa kad su dijelovi oštećeni, it’s better to replace them in time. That not only can prolong the granulator working life, but also can make sure the high performance to bring you wonderful profits.
The last reason may be unreasonable installation. Under normal conditions, the bearing is on the center line of the granulator. If you install the machine by mistake, the bearing temperature rising is obviously. To help you make fertilizer efficiently, we can provide you free installation guidance. If the problem can’t be solved, we can also arrange our technician to your site.
Rotacijski granulator is the most typical large scale wet granulating machine. So the fertilizer producing factories with rotary granulator always has excellent capacity. If you want to build a large scale fertilizer making factory, the drum granulator fertilizer producing plant is really suitable.
This kind of fertilizer making process not only can be used for making organic fertilizers, but also is suitable for compound fertilizer manufacturing. For making organic fertilizer granules, the whole plant consists of manure dewatering machine, large size composting machine, rotary pelletizer, fertilizer drying equipment and granules packing machine.
As for rotary drum granulator compound fertilizer factory, you don’t need to buy the composting machine. But the crushing equipment may be helpful. It can crush the raw materials into small particles, which makes the granulating process more smooth.
All the machines in our rotary granulator fertilizer making plant is made by high performance parts and hard metal materials. Low cost on maintaining makes the whole plant more efficient and bring you higher economical profits. By wet granulating method, the final fertilizer granules have round performance and fine structure. If you want to get more beautiful fertilizer balls, we can equip you polishing machine, rotary screening machine or coating machine. If you don’t know how to make reasonable layout, we can provide you free layout and installing guidance.
Sheep manure is one of efficient hot fertilizer. It contains about 24%-27% organic nutrients. By composting the mixed sheep manure and fermenting bacteria, you can get efficient sheep manure organic fertilizer. So what are the detailed processes of making sheep manure compost?
The first is mixing sheep manure with straw powders(straw crusher can be used for make straws into small particles). The addition amount of straw powders depends on the sheep manure moisture content. The suitable moisture content when composting is about 45%. Then spray bacterial fluid to the manures and mixed them evenly based on the proportion of 1 ton sheep manure mixed with 3kg compound bacteria liquid. In this process, you can add some corn flour to bring bacteria sugar content. It can make the most of fermenting bacteria. After doing these things, mixing the materials evenly by organic fertilizer mixing machine.
After mixing sheep manure with auxiliary materials, you can pile up them into long manure windrows with width about 2-3m, height about 1-2m. Then using fertilizer composting machine once every 3 days to Kompost ovčjeg gnojiva vjetrovi. Općenito, treći dan nakon kompostiranja, Temperatura stajskog gnoja može doseći 60-80 ℃. Štetočina jaja, sjemenke trave i drugi beskorisni materijali mogu se uvelike eliminirati. Petog dana, loš miris poapa nestat će. Devetog dana, kompostiranje gnojiva postaje labavo i suho. U petnaesti dan, gnoj bakterije može se potpuno razgraditi.
Razgrađeni ovčji gnoj je pahuljast, Tamno smeđa i ne miriše loše. Može se koristiti za voće, povrće i sve vrste novčanih usjeva.
Skupno miješanje gnojivo je novo učinkovito gnojivo koje se široko koristi za usjeve. Zapravo, Možete ga smatrati kombinacijom različitih vrsta gnojiva. The largest highlight of BB fertilize is that you can adjust the proportion of different fertilizers according to your soil conditions. So it gradually becomes more and more popular.
For fertilizer making factories, making blending fertilizer is really an economical project. Prvo, the main process of bulk blending fertilizer production line is just batching and mixing. U SX -u, we have static and dynamic automatic fertilizer batching machine. With precise batching scale and high automatic degree, they can make high accuracy of blending fertilizer batching. Then you can choose our BB fertilizer mixer for mixing the fertilizer materials evenly. With these machines, you can get high quality bulk blending fertilizer with low cost.
Then, you have many choices to make bulk fertilizer. Such as powdery forms and granular forms, organsko i složeno gnojivo za miješanje, Različito gnojivo spoja i najčešće gnojivo NPK. Bez obzira što želite proizvesti, Uvijek ćete dobiti izvrsnu zaradu. S našom opremom i besplatnim razumnim izgledom, Cijela tvoja tvornica teče glatko.
Svinjski gnoj je vrsta visoko učinkovitosti organski materijal za gnojive. Izrada gnojiva svinja, Kompostiranje je vrlo važno. Kao najkorisniji način, Aerobno kompostiranje široko se koristi načini za izradu kvalitetnog kompostiranja gnojiva. Pa kako napraviti kompostiranje aerobnog svinjskog gnoja?
Aerobni postupak kompostiranja odnosi se na životinjsku stajsku da kontaktiraju veliku količinu kisika pri fermentiranju. Ovim putem, Loši mirisi i beskorisni materijali organskih materijala za gnojivo mogu se uvelike eliminirati. As for the pig manure, Možete reduce its moisture content unaprijed. Kada kompostiranje, you can make them into long windows or build composting grooves. Then choosing suitable composting equipment. Kao profesionalni dobavljač strojeva za gnojivo, we have different kind of organic fertilizer composting machines.
For large scale pig manure composting, we have wheel type compost turner. If you want to make fast composting, the fermentation pot can be really efficient. For medium and small capacity pig poops composting, we have groove type compost turner and windrow turners. No matter which one you need, we can provide you considerate service and technical guidance. Using our aerobic composting machines, your composting process only takes 7-14 dani.
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Uneven fertilizer granules size
Reason: Uneven raw materials moisture content. Pan granulating machine makes fertilizer balls by the adhesion between materials. Moisture requirements of raw materials are about 50%. Higher moisture may cause overlarge fertilizer balls, and lower moisture makes it hard to granulate. So if the moisture content of fertilizer materials are uneven, the final fertilizer balls may can’t have even size.
Solution: add water to the fertilizer materials evenly. To save your time and energy, we equip spray system for the pan granulator. It can spray water to the materials, greatly improve the granulating rate of pan granulator.
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Hard to make materials into granules
Reason 1: Too large installation angle of the granulating pan.
Solution: the suitable installation angle of the disc is about 35-55°. Smaller angle, larger fertilizer granules; larger angle, smaller pellets. So you just need to adjust the installation angle.
Reason 2: Unsuitable fertilizer material particles
Solution: too large or uneven fertilizer material particles may affect the granulating process. Da riješe ovaj problem, you can choose our crushing machine to make the fertilizer materials into even size.
1. Disk Type Granulator
A disc granulator is composed of inclined pelletizing disc, driving device, feeding pipe, material liquid sprayer, scraping plate, itd. Due to the small investment and low operation cost of the disc granulator, it is widely used in organic fertilizer production factories.
It is mainly used for rolling pellet granulation with good cohesiveness and powder homogeneous logistics; for fermentation materials with more crude fiber raw materials, it is recommended to crush twice, otherwise, Na kvalitetu granulacije bit će izravno pogođena.
2. Miješajući granulator zuba
To je novi stroj za granulaciju gnojiva, Poznat i kao mokri granulacijski stroj. Oprema koristi mehaničku miješanje sile rotacije velike brzine i stvaranu zračnu energiju, tako da se fini prah može miješati, peletizirana i gusta u stroju, kako bi se postigla svrha granulacije. Oblik čestica je sferičan, Veličina čestica može se prilagoditi količinom miješanja materijala i brzinom vretena. Općenito, niža količina miješanja, Što je veća brzina, Manje su čestice. Miješanje granulacije zuba ima visoku brzinu granulacije, a sferne čestice nemaju oštar kut nakon granulacije, a brzina pulverizacije je niska, which is easier to meet the requirements of large capacity production.
3. Extruding Granulator
We have two kinds of extruding granulators: Roller extrusion grnaulator and Flat die granulator. The first one is suitable for making compound fertilizer by the extruding of two roller sheets. And the flat die grnaulator is suitable for making organic fertilizer granules. By the extruding between roller sheet and mold, the pellets always are cylindrical.
Drying process is a very important part in a complete organic fertilizer making factory. Dry fertilizer products have better structure and more stable fertility, and the quality of fertilizer is also very important for you to get more profits. So what are the ways to dry organic fertilizers?
- Dewatering by specific equipment. For organic fertilizer raw materials such as poultry manures, they always have high moisture content. Before making organic fertilizer, you can choose our solid-liquid separator machine. By centrifugation, sedimentation or extrusion, the manure moisture content can be reduced to about 50%. Then you can make them into composting organic fertilizer.
- Drying by heat. We designed a kind of rotary drum drying machine. It’s suitable for drying fertilizer materials or products by heating in a short time. You can choose to make dry fertilizer pellets directly or dry the finished organic fertilizer products for bringing them more stable structure. No matter which way you choose, the final organic fertilizer pellets will have excellent quality.
- Chemical dehumidification. This way can greatly help the organic fertilizer pellets keep dry. You just need to put some desiccant into the fertilizer bags. They can absorb excessive moisture.
Kao što svi znamo, some materials such as poultry manures, filter mud and mushrooms, can’t be directly used for Izrada organskog gnojiva. But composting can give these materials good treatment such as eliminating the pest eggs and grass weeds, reducing moisture content and so on. So why the compost tuner is needed to compost organic fertilizer materials?
People always make composting fertilizer by naturally fermenting. Cijeli postupak fermentacije uvijek provodi jako dugo čak mjesece i na to je vrlo lako utjecati vrijeme i temperatura. To će loše utjecati na cijeli proces izrade organskog gnojiva.
Za brzo kompostiranje materijala organskih gnojiva i ne oštećenje njihovih hranjivih sastojaka, Oprema za kompostiranje je dizajnirana. Kada kompostiranje, Materijali možete gomilati u duge vjetrove ili kompostirati utore. Čineći ih prirodnim fermentiranjem 3 dani. Kada temperatura gomile do 60-70 ℃, Možete odabrati a Stroj za kompostiranje za vjetrove ili žljeb tipa kompost turner kako bi ih učinkovitije fermentirao(Ako se stroj za kompostiranje ne koristi na vrijeme, Temperatura materijala može se neprestano povećavati, koji će uništiti dušik u materijalima.).
Organic fertilizer composting machine can evenly mix and crush the fertilizer materials, making great conditions of aerobic fermentation, also reducing the temperature and moisture of the raw materials. The whole composting process only needs about 15 dani. If in summer, the process may be much shorter.
Packing makes the transportation and storage of fertilizer products much more easily. But different form fertilizers need different packing machine. So what things you need to consider when choosing a stroj za pakiranje gnojiva?
- Shape of the fertilizer materials
Granular fertilizers are formed by granulating machines, their shapes are more smooth. Packing fertilizer balls is not very complicated.
Powder fertilizer is directly crushed powdery material by fertilizer crushing equipment, regardless of the original state of the material. If the dust is very large, you can choose the closed bucket elevator.
- The flowability of materials
Because of the roundness and good fluidity of granular materials, they can be packed by automatic packing scale. And you can change the diameter of the three-stage feeding device to adjust the flow rate and control the packaging speed and accuracy.
Powdery materials always have bad fluidity, but it does not need to consider the original state, the spiral feeding mode and forced blanking method can be adopted to realize the material measurement.
- Dust of materials
The proportion of particulate matter is relatively large, and it is not easy to form dust in the air. Stoga, we generally do not need to consider the treatment of dust in packaging. The open weighing method does not pollute the air and factory environment very much.
The proportion of powder material is very light, and there is a lot of dust when packaging. To reduce air pollution and improve the efficiency of the packing machine, it’s better to equip an automatic dust collecting machine for the whole fertilizer making plant.
Set up an organic fertilizer making plant is not a easy project. A reasonable organic fertilizer plant layout can bring you quality fertilizer products and wonderful profits. The first thing to select a suitable organic fertilizer production line is to know the process of making organic fertilizer. Glavni postupak izrade organskog gnojiva je kompostiranje, drobljenje, granulirajući, sušenje i pakiranje. Detaljniji postupak sadrži miješanje, hlađenje, ekraning, premaz i tako dalje.
Odabir organskog gnojiva koji proizvode liniju uvijek ovisi o sirovinama. Na primjer, U procesu drobljenja, Prema sadržaju vode u sirovinama, Odabir stroja za drobljenje gnojiva također je različit. Za materijale sa visokim sadržajem vlage, Možete odabrati a Stroj za drobljenje gnojiva s polu-vlažnima. Za materijale suhih gnojiva, kao što je suha krava gnojiva, suha pileća gnoj, a okomita drobilica bit će vrlo učinkovit.
Kada granulira, odabir granulator gnojiva Ovisi o veličini vlakana sirovina. Fina vlakna poput pilećeg gnoja i svinjskog gnoja obično su granulirane Disk Grnaulator ili Rotirajući granulator bubnja; raw materials of crude fiber like cow manure and horse manure are suitable for flat extrusion granulator.
In the drying process, if the budget is sufficient, we often recommend customers to install a cooling machine with the drying equipment. It’s mainly to prevent agglomeration caused by overheating of particles. Nakon granulacije, you can also choose coating machine ili poliranje to make the fertilizer granules more beautiful and uniform.
Composting is an important process when Izrada organskog gnojiva. So what things need to be focused on?
1. Requirements for the composting raw materials:
It is better to choose fresh poultry manure. The nutrients are not damaged, and the final organic fertilizer products quality can be much better.
2. Requirements for auxiliary materials:
The auxiliary materials(sawdust, straw, etc.) Trebao bi imati prikladan sadržaj vlage, Snažna apsorpcija vode, odgovarajuće čestice ili duljina. Količina dodavanja treba odrediti prema sadržaju vode u materijalima za kompostiranje. Ako ne znate kako pomoćne materijale pretvoriti u odgovarajuću veličinu, naše stroj za drobljenje slame može biti vaš izbor.
3. Soj treba raširiti ravnomjerno:
Jedna tona bakterija za fermentaciju organskog gnojiva treba barem 50 grama sirovina. Ako se ne može ravnomjerno raspršiti na fermentacijskim materijalima, Prvo možete posipati 50 g bakterija u bilo koju od sirovina poput 500 grama pšenične mekinje, sawdust, rižina mekinja, etc., a zatim ih rasporedite u materijale za kompostiranje kako biste napravili organsko gnojivo. Možete koristiti i a stroj za miješanje gnojiva da ih ravnomjerno pomiješamo.
4. Sadržaj vlage u materijalima:
Sadržaj vlage za sirovine trebao bi se baviti 50%. You can add some sawdust or straws to the materials to adjust the moisture content. Another efficient way is using stroj za odbacivanje. It can separate the water and organic materials quickly.
5. Requirement of fertilizer windrows:
Using windrow fertilizer composting machine, the width of windrow material is not less than 1.5 meters, and the height is not less than 1 metar, the length can be adjusted according to your capacity requirement.
SX wheel type compost turner is suitable for making large scale poultry manure composting fertilizer. It’s also our best-selling large composting equipment. So why it has good reputation in composting machines? The following may be the reasons:
1.Excellent capacity:
Our wheel type compost turner is designed for large quantity poultry manure composting. It’s smallest composting width is 1.5m, the turning width is 8-30m. With it, you can get quality composting fertilizer easily, which can greatly improve the efficiency of your organic fertilizer factory.
2.Low energy consumption
To improve the efficiency of wheel compost turner, we choose SKF bearing pedestal–the best bearing pedestal in the world. Even though the wheel with several tons, a man can toggle it easily. That’s really an excellent way to reduce the energy consumption.
3.High automatic degree
We equipped PLC electric control cabinet for the composting machine. Kada radi, it can be totally automated, you cost of ablor can be reduced very well. Because of the high speed running composting wheel, the fertilizer materials will be lifted. So you just need to build a deep groove with fertilizer conveying equipment beside the composting groove, the lifted composted fertilizer materials can move to next organic fertilizer making process.
4.Stable structure
We use 10mm thick square steel tube for the load-bearing bracket. That brings the machine more stable structure and longer service life than the traditional composting machine.
Poultry manure refers to all kinds of livestock waste and animal poops. They are the most common materials for making organic fertilizers. Then, what’s the procedure of making poultry manure into organic fertilizer? Next is the brief introduction.
- Using solid-liquid separator machine to reduce the moisture content of the raw materials.
- Add some auxiliary materials to the dewatered manures. Such as straw powders, sawdust, grass powder, itd. Then choosing a mašina za miješanje da ih ravnomjerno pomiješamo.
- Choose a Pokretni tip komposta Turner ili crawler composting machine to make the fertilizer materials get better and fast fermenting.
- Nakon kompostiranja, if there are stock materials, you can choosing a crushing machine to crush them into powders or small particles. The fertilizer crusher also can be used for crushing auxiliary materials.
- Make the pretreated materials into granules. As an experienced fertilizer machine seller, Imamo 6 kind of organski granulator gnojiva can be you choice. We can also recommend you the suitable one according to your capacity or raw material.
- Post-processes: Drying-Cooling-Screening-Packing.
If you want to get more details about making poultry manure organic fertilizer, welcome to: https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/
Kao što znamo, most of the raw materials for the production of organic fertilizer are agricultural wastes, such as livestock manure. So in the process of organic fertilizer production, if not handled properly, it will cause secondary pollution to the ecological environment. Stoga, the site selection, planning and design, raw material selection and process determination of organic fertilizer plant are very important. Then, how to solve these questions and start a reasonable organic fertilizer making project?
- Selection of raw materials. Before determining the raw materials of organic fertilizer factory, it’s very necessary to consider the quantity, nutrient content and price of raw materials, and whether the raw materials can be supplied continuously. If you have your own poultry farm, things will be much easier.
- Selection of the organic fertilizer factory site. Prvo, to minimize the pollution and bad influence when making organic fertilizer, you can choose to set up the plant far away from residential areas. It will be better if your factory is close to the origin of main raw materials, which can save you a lot of cost of transporting.
- Layout of the organic fertilizer plant. Reasonable layout can avoid the waste of space, and it’s also the guarantee of high efficiency. If you don’t have the experience of making layout, as a professional fertilizer equipment supplier, we can provide you free efficient layout, so just contact us.
With the development of fertilizer making industry, people make organic fertilizer or run compound fertilizer plants more easily. High automatic degree fertilizer machines also greatly improve the efficiency when making fertilizers. Fertilizer plant owners also cost less on hiring workers. So how much labor does a fertilizer plant cost with SX equipment? The following is some information about that.
Before calculating the labor you need when making fertilizer, it’s necessary to know which process of fertilizer plants need people to operate.
For organic fertilizer making plants, one person need to operate the windrow compost turners.
Next is packing. Zapravo, our packing machine also has high automatic degree. But it needs a person to operate the sewing parts when packing fertilizer products.
As for other processes, such as granulating, miješanje, conveying, ekraning, itd, you don’t have to arrange operators. Almost all of our fertilizer machines are full automated. If you don’t know how to make sure the machines can run smoothly, we can make complete layout for you.
In a word, Izrada organskog gnojiva only takes at least two people. But it’s necessary to arrange one or two people to observe the fertilizer making process or maintain machines if something happens during machines working. Tako, with SX fertilizer equipment, you just need 3-4 operators for an organic fertilizer manufacture plant.
Organic fertilizer granulating machine is a kind of important equipment widely used for organic fertilizer production plants. But there are many points to pay attention to when using granulating equipment for the first time. If not, it’s very easy to reduce the granulator performance and even damage it. So what should be paid attention to when using a new organic fertilizer for the first time? Here are some details.
- All parts of the new organic fertilizer equipment have not been run in, which may cause jamming. So when the operatoruses the equipmentfor the first time, it is necessary to raise the temperature of the equipment so that the motor belt can be raised freely by hand. Then, the motor is connected and pulled according to the normal operation option for 8-10 times to gradually increase the temperature.
- In addition to the preliminary temperature regulation, the organic fertilizer granulator still needs to continue heating after starting up to replenish heat. Istovremeno, it should be adjusted to different temperatures according to different properties of materials.
- During normal operation, the temperature of the machine should be kept stable, and it should not be high or low. The temperature near the vent hole until the head part should be kept at about 200 degrees. At this temperature, most materials can be granulatedwell.
- During shutdown, the operator should completely cut off the power supply, and take down the parts with spanner on the head of the equipment, and wait for the next time to warm up separately.
Knowing about these matters, your organic fertilizer granulator can work efficiently and has a longer working life.
Crawler type fertilizer turning machine is a kind of high efficiency windrow compost turner. It can be used for all kinds of organic fertilizer making plants. For making sure its high performance, the maintenance is very important:
- Before running the crawler type composting machine, you need to check whether the parts are normal.
- When the machine is working, especially around high-speed parts, it’s strictly forbidden to stand around the equipment.
- If there is abnormal sound during working, you should stop the machine immediately for inspection. It is confirmed that there is no fault before continuing to work.
- If you want to check the composting teeth, transmission shaft or other parts, the machine must stop working. If you want to replace machine parts, the power must be cut off. It’s strictly forbidden to change parts when the engine is not off.
- Nakon kompostiranja, Materijali za namotavanje i otvrdnjani pričvršćeni na osovini prometa trebaju se ukloniti. I bolje je provjeriti glavne dijelove stroja, kao što su zubi za kompostiranje, krugovi, transportni trak i zategnutost puzanja. Ako nešto nije u redu, Stroj možete popraviti na vrijeme kako biste spriječili sljedeću upotrebu.
Šunkin lonac za fermentaciju može se koristiti za sve vrste Peradarsko gnoj brzo kompostiranje. Za kompostiranje pilećih gnoja, Možete ih sakupiti i dodati neke fermentirajuće bakterije, Zatim ih stavite u lonac za fermentaciju. Kompostirani pileći gnojevi mogu se izravno koristiti za usjeve, biljke ili granuliranje. Nakon kratkog razumijevanja lonca za fermentaciju pilećeg stajskog gnoja, Koje su prednosti toga? Sljedeći, Možda ćete dobiti više informacija.
Malo pod: Adopts vertical structure design, the fermentation pot has high working efficiency but only covers a little space. Because of the machine is sealed, you can also use it outdoors.
Considerable economic benefits: It can compost 5-150m³ chicken manures per time(we can customize the machine according to your capacity requirement), which can greatly improve your organic fertilizer factory efficiency and bring you adorable profits.
Good environmental benefits: The sealed design can greatly improve fermenting temperature in the pot, which can kill pest eggs and grass seeds efficiently. Nakon kompostiranja, the manures will not release bad smells. That will greatly reduce air pollution.
High fermentation maturity: If you make the organic manures ferment naturally, the whole process may take very long time, even several months. Using fermentation pot, the composting of chicken manure Samo vas vodi 7 dani. Visoke performanse omogućuju rad cijele godine i ne utječe na vrijeme.
Da biste bili sigurni organsko stroj za sušenje gnojiva trčite glatko i normalno, sustav ventilatora ne može se zanemariti. Postoje neke stvari na koje se morate usredotočiti pri korištenju stroja za sušenje gnojiva:
- Često promatrajte rad ventilatora. Ako je brzina protoka prevelika i ne ispunjava zahtjeve, ili je u kratkom vremenu potreban mali protok, Uređaj za gas možete koristiti za podešavanje.
- Redovito provjeravajte osjetljivost termometra i mjerača ulja, i kontrolirati razinu ležaja u naftu unutar navedenog raspona.
- Redovito provjeravajte bazu ležaja, clean and add lubricating oil to prevent the bearing from burning out.
- If there is any abnormal phenomenon during the start-up, shutdown or operation of the organic fertilizer dryer fan, you should check it immediately.
- For the faults found in the inspection, find out the causes and eliminate or deal with them immediately. If they can not be eliminated or major faults are found, they should be stopped immediately for maintenance.
When making organic fertilizers, if the raw material particles are too large, it will not only affect water regulation, but also affect the mixing uniformity of materials.
Especially for some materials with large lumps or high cellulose content, such the composting of horse manure, if they are not broken to a certain extent, they will slow down the microbial decomposition rate.
Such as the common cow dung and straw compost. If the straw is not crushed before composting, even in summer, the whole composting process will cost two months; if the straw is crushed into 10 cm pieces, it will be completely decomposed in less than one month; if the rice straw is ground into 3 ~ 5mm straw powder, the complete decomposition time is only 10 ~ 15 dani.
For faster composting of organic fertilizer materials, you can choose compost turning machines. They can compost the fertilizer materials in only one week.
Kao što svi znamo, it’s bad for the fertilizer efficiency if the fertilizer products are easy to cake. And why it always happens? As a professional organic fertilizer equipment supplier, we find these reasons may be useful.
- A production process of organic fertilizer always is unsealed. So when you making fertilizers, the higher the air moisture content is, the easier the fertilizer materials will absorb moisture and agglomerate. High air moisture content will also make the fertilizer products caking. So it’s better to make fertilizer in dry weather or store the products in dry places. You can also choose a stroj za odbacivanje for fertilizer materials and a fertilizer drying machine for fertilizer products.
- For compound fertilizers, there are different chemical fertilizer crystals in the products. If the room temperature and air moisture is high, the compound fertilizer granules is very easy to agglomerate. If you have compound fertilizer production line, dry granulating machine is the best choice for you. The storage of compound fertilizer granules also needs to be a dry environment.
- Another reason of fertilizer caking is the storage time. The agglomeration will happen easier when storage time is longer. Long time storage will also affect fertilizer efficiency. If you can’t run out the fertilizers in short time or you want to sell fertilizers, you can choose our fertilizer packing machines. They can help you store the fertilizer products easily and make it easy to sell them.
- Reduce environmental pollution
With the help of organic fertilizer production equipment, manures from animal farms can be removed at any time. Fresh animal waste is treated by a series of organic fertilizer production equipment, such as stroj za kompostiranje, semi- wet material crusher, mašina za miješanje, fertilizer dryer, itd.
Firstly, the treated manure is to remove the odor; the second is to completely kill all kinds of pathogenic bacteria, insect eggs, grass seeds, etc.; the third is to remove harmful substances and avian influenza viruses. In this way, the maximum reduction of air pollution and environmental transmission damage and loss.
- Full development and utilization of resources
Since the organic fertilizer production equipment, a large number of livestock and poultry manure has become a huge and valuable wealth, scientific development and utilization make it into a treasure. It is a good raw material in the production of organic fertilizer, and also brings certain economic benefits to farmers.
- Increase economic benefits
Now more and more people use organic fertilizer, and the market of organic fertilizer is very good. Choosing our organic fertilizer equipment, you can get high quality organic fertilizer, which can bring you considerable profits.
Before Izrada organskog gnojiva, the pretreatment of raw materials is needed, and these machines may be helpful:
1. Screening Machine
For some organic fertilizer factory which uses industry organic waste as their materials(such as mushrooms, filter mud and biogas residue), it’s better to screen out the extra materials before making them into organic fertilizer. With rotating fertilizer screener, you can make fertilizer more efficiently.
2. Crushing Equipment
Some organic fertilizer raw or auxiliary materials can’t be composted directly because of long or large shape. Da riješe ovaj problem, you can choose a fertilizer crushing machine, such as semi-wet crusher, cage crusher i tako dalje. They can crush materials into small particles, which can help your fertilizer plant run more smoothly.
3. Dewatering Machine
Dewatering machine is mainly suitable for poultry manures and animal wastes. Manures always have high moisture content, it’s obvious that they are not suitable to be directly made into fertilizer. By using solid-liquid separator machine, the moisture content of animal manures can be reduced to about 30%, which is the appropriate value for making organic fertilizer.
In the production process of organic fertilizer, the construction of ventilation system is very important. By controlling the ventilation rate, the system temperature can be adjusted, the suitable environment for the growth and metabolism of microorganisms can be provided. Stoga, ventilation in composting is necessary. During composting, ventilation has three main purposes: oxygen supply, dehumidification and cooling.
- Oxygen demand: the composting process is completed by providing oxygen for the growth, reproduction and metabolic activities of aerobic microorganisms.
- Dehumidification demand: ventilation can remove the moisture in the wet raw materials at higher temperature. When the air is heated by the composting substrate, the moisture can be evaporated and the compost materials can be dried.
- Cooling demand: ventilation can remove the heat generated by organic matter decomposition to control the process temperature.
The ventilation rate for oxygen supply mainly depends on the content of organic matter in composting raw materials, the proportion of degradable components in organic matter and degradable coefficient, which can be calculated by the chemical composition and degradation degree of organic matter in compost.
- Material selection is the core. When selecting materials, pay attention to the hardness of materials. The harder the material is, the more difficult it is to crush, and the more serious the damage to the crushing equipment will be.
- When the moisture content in the material is large, the material is easy to adhere in the mill, and it is also easy to block in the process of feeding and conveying, resulting in the reduction of crushing capacity. Stoga, do reduce the moisture content before crushing, so as to facilitate the pulverizer to work better.
- The more fine powder contained in the material before grinding, the more influence the crushing. As the fine powder is easy to adhere, the material with more fine powder should be screened earlier.
- The better the wear resistance of crushing equipment parts is, the greater the crushing capacity is. If it is not resistant to wear, it will damage the crushing ability.
Determine what machine you want.
The first thing you need to do for purchasing an ideal granulating machine is determine the machine you need. Suitable granulator not only can work well for your biljka za izradu gnojiva, but also can help you adjust your budget.
Pay more attention to quality, not just the price.
Some fertilizer equipment supplier may recommend you very cheap fertilizer machines. You may be attracted, but whether you consider its quality or not? Purchasing fertilizer equipment is not like buying clothes, you need to consider its quality, performance and efficiency.
Choose a reliable equipment supplier.
A reliable fertilizer machine manufacturer can provide you efficient equipment with affordable price and considerate service. Choosing this kind of supplier can help you make fertilizer granules much more easily with lower cost.
1.Causes soil salinization
If chicken manure is used for years, a large amount of sodium chloride remains in the soil. Too much salt will seriously restrict the permeability and activity of the soil. The solidification of important elements such as phosphate fertilizer, potassium fertilizer, calcium, magnesium, zinc, iron, boron and manganese restricts the improvement of crop yield and quality.
2.Burning roots and seedlings
Lako je uzrokovati bolest biljaka i smrt ako pileći gnoj nije temeljito fermentiran. Ako nakon korištenja pilećeg stajskog gnoja umetnete ruku u tlo koji nije temeljito fermentiran, Osjetit ćete da je temperatura tla veća. Ovo je druga fermentacija sirovog stajskog gnoja u tlu. Posebno u proljeće i ljeto, Kad je temperatura visoka u stakleniku, Sekundarna fermentacija sirovog stajskog gnoja emitirat će puno topline, što je lako uzrokovati spaljivanje korijena
3.Donijeti antibiotike
Danas, U velikoj stoci i uzgoju peradi, Veliki broj antibiotika koristi se za poboljšanje korištenja hrane i promicanje rasta životinja. Oko 70% antibiotika se ne može apsorbirati nakon uporabe, Dakle, sadržaj antibiotika u životinjskom izmetu općenito je visok. The antibiotics contained in unrolled chicken manure will seriously affect the physiological process of crop roots and significantly inhibit its growth.
4.Breeding of root knot nematodes
Chicken manure is the camp and hotbed of root knot nematodes. The number of eggs carried by chicken manure is 100 per 1000 grams. The nematodes are extremely sensitive to chemical agents. After spraying, the nematodes will quickly move to the depth of 50 cm-1.5 m underground to escape. The nematode eggs in chicken manure are easy to hatch and multiply by tens of thousands overnight, so it is difficult to eradicate the disease.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials pile.
- Improve the permeability of the raw material pile: the turning system can process the material into small lumps, making the material pile fluffy and forming appropriate porosity.
- Mixing function in raw material conditioning: in fertilizer making, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, water content and pH value of raw materials. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
- Adjust the moisture content of raw material pile: the suitable moisture content of raw material fermentation is about 55%, and the moisture standard of finished organic fertilizer is below 20%. The forced steam emission will be formed when the material is turned by thecomposting machine, which can reduce the water content and improve the fertilizer production efficiency.
- Adjust the temperature of the raw material windrow: during the operation of the compost turner, the raw material pellets and air are fully contacted and mixed. When a large amount of fresh air is kept in the windrow, the aerobic microorganisms will become active, thus producing fermentation heat and increasing the stack temperature; when the temperature is high, fresh air can be added to reduce the stack temperature. The formation of medium temperature to high temperature and then to medium temperature to high temperature, such a cycle state, all kinds of beneficial microorganisms grow and reproduce in their adaptive temperature range.
The quality of fertilizer turning equipment can be analyzed from the aspects of its materials and treatment effect. If it is a high-quality compost turner, its structure will be more perfect, the internal use of stainless steel material, strong corrosion resistance, long service life; if it is a shoddy manufacturing equipment, then as a professional, it can be judged from its external contour.
Štoviše, the high-quality turner not only has high degree of automation, less energy consumption in the treatment process, but also adopts biological deodorization, which will not produce secondary pollution in the treatment process. It is equipped with auxiliary air supply heating device, which can operate normally even in low temperature environment.
After determining the quality of the composting equipment, it is particularly important to note that before formal use, it is necessary to understand some basic conditions for the operation of the process. Na primjer, the ambient temperature should be maintained between 50 ℃ and 65 ℃ as much as possible, and the time to maintain above 55 ℃ should be more than 5 dani.
Uz to, the organic matter content should be greater than 20%, the moisture content should be maintained between 50% i 65%, and the ph value should be controlled between 7 i 8.5. After knowing these equipment parameters, I believe it will be helpful to your purchase.
1.Maturity of fermentation:
Appearance change: the visual qualitative judgment standard is that the fermentation will not undergo fierce decomposition, the product temperature is lower, the appearance is tea brown or black, and the structure is loose without odor;
Temperature change: after the high temperature stage, the temperature of the compost will gradually decrease. When the fermentation reaches maturity, the temperature of the fertilizer is basically consistent with the normal temperature.
2.Chemical index:
Changes of organic matter and volatile solid content: with the progress of fermentation, the content of organic matter and volatile solid showed a continuous downward trend, and finally reached the basic stability. When it reaches maturity, it can decrease by 15-30%. However, this trend is greatly affected by the source of raw materials. It is not enough to judge whether the fermentation is rotten or not.
The change of C / N ratio and inorganic nitrogen forms: during the fermentation process, part of organic carbon will be oxidized to carbon dioxide, volatilization loss, and the mass of compost pile will be reduced. Some studies have shown that when the C / N ratio of compost decreases from 25-35:1 to below 20:1, the compost will be stable.
Ratio of water-soluble organic carbon to organic nitrogen: the ratio of water-soluble organic carbon to water-soluble organic nitrogen is a good chemical indicator of fermentation maturity. When the value is about 5-6, it indicates that the fermentation has been decomposed, and this value has nothing to do with the fermentation raw materials.
- Machine and base resonance
Cause: u proizvodnji sušilica za rotacijsku bubanj organsko gnojivo, Zbog snažne rotacije opreme, proizvest će određenu količinu rezonancije s bazom, što je vrlo štetno za opremu i također će utjecati na radni učinak.
Solution: prvo, U izgradnji baze, treba ga izliti cementom i dodati s drvenim krevetom protiv vibracije. Drugi, u proizvodnji, Obratite pažnju na stvarni kapacitet stroja, ne preopteretiti stroj.
- Materijal koji blokira na utičnici
Reason: Materijal s više vlage lako je formirati blok, a materijal će biti blokiran kada dosegne izlaz organskog sušilice za gnojivo.
Solution: Osim što strogo kontrolira formulu procesa, Kad je veličina čestica materijala koji ulazi u organsko sušilo gnojiva velika, the relevant personnel should be informed in time to pay attention to the discharge at the tail of the machine, so as to prevent the bag film and bag line from entering the production system.
- The meshing clearance between the big gear and the small gear is damaged
Causes: tugboat wear, block wheel wear, pinion wear.
Solution: remove or replace according to wear condition, or install on the opposite side or update in pairs.
Working principle of self-moving manure turner: diesel engine is used as power source, working through power transmission system, materials are rotated by composting teeth, and composting fermentation of fertilizer is controlled by personnel driving.
Features of moving type compost turner:
- It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure. It can effectively mix the sticky poultry manure, microbial preparation and straw powder. It creates a better aerobic environment for material fermentation.
- According to the technical parameters of the machine, the machine can turn 400-500 cubic meters of fresh poultry manure per hour. The whole production line needs 4 ili 5 personnel at most. The price advantage of finished fertilizer is obvious.
- The overall structure of this kind of turning machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to operate and strong applicability to different sites. All parts are standard parts, easy to use and maintain.
- Advanced fermentation technology. According to the principle of aerobic fermentation, the fermentation bacteria have the space to give full play to its functions.
Because of all operations and equipment operation in granulating process are carried out around organic fertilizer granulation, so organski granulator gnojiva occupies an important position in the whole organic fertilizer production process.
The quality of granulation also affects the shelf life and the degree of going out of the organic fertilizer granules, thus affecting the sales price.
Maintenance method of organic fertilizer granulator:
- Keep the working site clean and prevent the dust and sundries from entering the granulator and affecting the work.
- Check the lubrication condition of all working parts and use lubricating oil in time to ensure the normal operation of the machine.
- Always pay attention to the operation of organic fertilizer equipment. If abnormal sound is found, it should be stopped immediately and checked. After troubleshooting, it can be used. If the corresponding reason is not found, the machine can not be started.
- When the organic fertilizer equipment is overhauled, the working clearance should be re measured each time and adjusted, and it can be continued to use after meeting the standard.
- If the organic fertilizer equipment can not operate by pressing the program controller, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.
Working Process：
- Put the raw materials into the composting groove.
- Raw materials are stirred to the outlet by the equipment every day, and the traveling distance is same.
- After 30 days of fermentation, the raw materials will be completely composted and converted into organic fertilizer.
- After a period of aerobic fermentation, the finished organic fertilizer can be obtained from the outlet every day, and the cyclic fermentation of fertilizer can be formed.
Tip: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermented organic fertilizer contain more organic matter and improve the utilization rate of organic fertilizer.
Characteristics：
- With high efficiencyand stable operation, it can compost different materials evenly and consumes low energy.
- Centralized control of control cabinet can realize manual or automatic control function.
- Equipped with soft starter, the impact load is low when starting.
- The composting teeth are firm and durable, and has certain crushing and mixing functions for materials.
- Limit travel switch for safety and limit operation.
In order to ensure its service life, timely maintenance and care should be taken in the process of operation.
To help you make fertilizer granules more efficiently, we always provide you considerate customized service:
Parts of different granulator: when granulating, especially using rotating granulators, the temperature would greatly improve, which would fasten the evaporation of raw material moisture. So if you have the needing of keeping moisture, we can equip a spray system for you. It can spray water to the materials when granulating, greatly improve the quality of fertilizer granules. For double roller granulator, we can customize the shape and size of the ball socket of the roller sheet for you.
Kapacitet: we can making different capacity granulators, they can meet your need of starting small, medium and large organic fertilizer making plant. The price is also very reasonable.
Other aspects: we can design the height of the granulator according to your fertilizer plant layout. That will make sure the fluency of your fertilizer plant and improve the granulating rate. Even the color of the granulator can also be customized if you want.
ShunXin has more than 15 years of domestic and foreign trade experience. That helps us form a complete service system.
Pre-sale service: With 15 minutes after receiving your information, we will timely contact you and provide you professional service including product inquiry, technical support, product service complaint, warranty, consultation of spare parts and so on.
Free project design and installation guidance: If you don’t have the experience of starting fertilizer factory, we can provide you free layout according to your information. We can also arrange professional technician to guide you how to install and use the machines.
Customized service: Considering that some customers may have special need of our equipment, we launched customized service. We can customize the machine based on your demand, such as the capacity, powder, some auxiliary parts and the appearance of the machine. These are all for you to get the ideal machine.
After-sales service: After your machine is put into operation, we will follow up and visit irregularly to check the machine operation, production capacity, service condition of wearing parts and other problems you get when producing fertilizers, so as to solve the problems immediately and give you more technical guidance.
There are three forms of organic fertilizer you can make: composting fertilizer, powder fertilizer and granular fertilizer.
Making composting fertilizer doesn’t need many steps. You just need to build composting groove or pile raw materials into long windrows. Then choosing appropriate organic fertilizer turning equipment to help materials get better fermenting. Nakon kompostiranja, you can use the products for your plants.
If you want to get powder fertilizer, Možete koristiti a fertilizer crushing machine, it can crush the organic fertilizer materials into even powders with small particles.
Making granular fertilizer is the finish processing of powder fertilizer and composting fertilizer. With a granulating machine, you will get wonderful organic fertilizer pellets.
A whole composting process contains 4 necessary stages:
- Heating stage. In the early stage of composting, the microorganisms in composting are mainly mesophilic and aerobic. They start the fermentation process of composting, and decompose organic substances (such as simple sugars, starch, protein, etc.) under aerobic conditions, and generate a lot of heat. The composting temperature is continuously increased from 20℃ to 40℃.
- High temperature stage. With the increase of temperature, the thermophilic microorganism gradually replaced the medium temperature type and played a leading role. The temperature continued to rise, reaching above 50℃in a few days, and entered the high temperature stage.
- Cooling stage. When the high temperature stage lasted for a certain period of time, most of cellulose, hemicellulose and pectin had been decomposed, and the complex components which were difficult to decompose and the newly formed humus were left. The microbial activity was weakened and the temperature gradually decreased. When the temperature drops below 40℃, mesophilic microorganisms become the dominant species.
- Maturity stage. Nakon kompostiranja, the volume of compost is reduced, and the temperature of compost decreases to a little higher than the air temperature. At this time, the compost should be compacted to cause anaerobic state and weaken the mineralization of organic matter, so as to maintain the compost.
- Control the quality of powder fertilizer materials.
Strictly control the quality of powdery raw materials according to the formula of making organic fertilizer granules. Good quality fertilizer materials makes the granules making process more efficient. If there are too much extra materials in powder fertilizer, the quality and granulating rate will be affected.
- Control the moisture content of powder fertilizer.
The suitable moisture content of raw materials is about 30%. If the moisture is too high, they would stick together. If the moisture is too high, they may not have enough cohesion to become fertilizer granules.
- Choosing reliable disk granulator supplier
A reliable fertilizer machine manufacture must can provide you high performance equipment. That’s also the basis for increasing the granulating rate. Take ShunXin disk granulator as an example, we design scraper and spray system for the pan granulator. They are used for reduce the fertilizer sticking on the disk and keep the moisture content of fertilizer materials.
- Improving the technical level of operator.
Operating is the key to produce quality fertilizer granules. It is very important to strengthen the training of operators’ skill level. Or you can hire experienced workers.
Composting is a process in which the manure collected in the fecal canal of the farm is dehydrated by a separator krute-tekućine, and then mixed with some auxiliary materials to adjust the carbon nitrogen ratio. Through the up and down tossing of the composting machine, aerobic fermentation is carried out to form organic fertilizer and soil amendment, so as to achieve the purpose of harmless, reduction and resource utilization.
The emergence of the compost turning equipment is gradually replacing manual material turning. It has the following functions in composting.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials windrow.
- Improve the permeability of raw material windrow: the turning system can process the materials into small lumps, and make the thick, elastična i gusta sirovina Windrowbecome Fluffy i tvori odgovarajuću poroznost.
- Mixing function in raw material conditioning: u postupak izrade gnojiva, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, Sadržaj vode i pH vrijednost sirovina. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
Kao učinkovit organski stroj za granulaciju gnojiva, stopa peletiziranja Rotirajući granulator bubnja može doći do 90%, A to je lako upravljati i održavati. Specifične prednosti su sljedeće:
1. Povećajte temperaturu materijala tijekom rada granulatora bubnja, tako da je sadržaj vlage u materijalu nakon peletizacije nizak, a učinkovitost sušenja poboljšana.
2. Granulator bubnjeva obložen je plastikom za inženjering gume, Dakle, sirovine se ne lijepe za cilindar, i imati funkciju antikorozije i očuvanja topline.
3. Ultra high molecular weight polyethylene is used to build the inner lining of granulator equipment, which eliminates the phenomenon of material sticking to the wall and reduces the labor intensity of workers.
4. The drum granulator has large capacity, low power consumption, low maintenance cost and long service life.
ShunXin rotary drum granulating machine has great efficiency and quality, Odabir, you will make fertilizer much easier.
Organic fertilizer materials always are some animal wastes or livestock manures. These materials always have bad smells, which are bad to environment and people’s health. So how to solve the odor? You may get the solution from the following content.
- Make a good formula of raw materials and keep the raw materials mixed well. Before composting, the livestock manures always need to be mixed with some auxiliary materials. Mixing them evenly can partly reduce the bad smells of manures.
- Store raw materials as quickly as possible. If you don’t collect and store the raw materials in time, the materials may compost naturally, produce bad smells. The fertilizer efficiency also will be reduced.
- Keep the moisture content of materials about 30%.
- Ensure the air permeability of raw materials. If the materials can’t contact enough air, the anaerobic fermentation will occurs, which will cause serious bad smeels.
- Make sure the composting site is flat ground, prevention of puddles and ponding.
- Keep the stroj za kompostiranje clean and dry.
In the working process of organski stroj za granulaciju gnojiva, it is required that the material has a certain viscosity. Some raw materials are loose after fermentation, and it is not easy to granulation. If it is not easy to granulation, some water or adhesive should be added to increase the viscosity of the material. Organic fertilizer equipment pan granulator i rotary granulator are granulated by pellet method. Water or binder will be added in the process of granulation to ensure the smooth granulation of materials. The new organic fertilizer granulator adopts wet granulation method, and the material after fermentation can be directly granulated, without the operation of other processes.
If the moisture content of the material is too high, you can add some dry materials to neutralize the moisture content. If the water content is too low, it is easy to granulation.
Before granulation, there is no need to stop the processing, crushing and composting of raw materials, which can directly realize the batching processing and direct granulation, which not only saves a small amount of power input, but also effectively reduces the cost, and also realizes the greater improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new type of organic fertilizer wet granulator also achieves 100% organic content, realizing the exclusive manufacture of pure organic fertilizer.
To get more profits from organic fertilizers, the best way is to improve the nutrient purity. There are two suggestions:
Roughing of raw materials–ekraning
The raw materials of organic fertilizer are always some animal manures, industry wastes, sludge and so on. There are many useless materials, which are not suitable to be fertilizer, but also harmful. To pick them out, you can choose screening machine. This equipment can screen out the redundant matters from the raw materials. After screening, the quality of fertilizer can be partly improved.
Fine finishing–composting
This is the deep processing of screened materials, and it’s mainly suitable for composting animals waste. With the help of composting equipment, manures can get fine fermenting. Because of the high temperature when composting, the plant weeds, pest eggs and other harmful materials can be greatly destroyed. As a result, the fertilizer products have better quality and competitiveness.
Before knowing how to reduce the moisture of animal manures, we should know why they need to be dewatered.Whether you want to compost the manures ili make them into organic fertilizer grnaules, the high moisture will be the hinder. It will cause many questions, such as the loss of fertilizer nutrient, air pollution, bad smells and breeding of flies.
So how to dispose animal manures to suitable moisture?
The traditional way is to dewater them naturally. That will cost a lot of time, prolong the process of making fertilizer. To shorten the timing consuming and improve your efficient of making organic fertilizer products, we designed two types of high performance solid-liquid separator machine: screw extrusion type and inclined sieve. They have great capacity and high automation for dewatering animal manures. Koristeći ih, you would make fertilizers more smoothly.
Which materials are suitable for dry granulation method?
Fertilizer materials with about 10% moisture can be regarded as dry materials. Dry granulation method is the way to make dry fertilizer materials into granules. So no matter you want to make organic fertilizer or compound fertilizer, the dry granulation method is suitable.
What machines are used for dry granulation?
In ShunXin, there are two kinds of suha granulacijska oprema: double roller granulator and flat die granulating machine. The first one makes fertilizer granules by the extruding of two rollers. The second one works by the extruding of roller and granulating mold. The most convenience of these two granulators is that you don’t need to dry the final granules, To će vam uštedjeti troškove stroj za sušenje. And no matter which one you choose, all of them can work well for your fertilizer making plant.
Chicken manure is always the efficient fertilizer materials for plants. But if you fertilize chicken to plants directly may cause some problems. To make better use of chicken manures, there are two main ways for choosing.
The first is simply treatment–composting. You can use Compost Turners to help them ferment. That will destroy the useless materials in chicken dungs, such as pest eggs, grass weeds and some harmful matters.
The second is fine machining–granulirajući. That means granulate chicken manures into pellets. Using this way, you will get great chicken manure fertilizer granules. You can use it for your own plants or you can pack them into bags for sale. No matter using or selling, this way is really recommended.
1. Dewatering
Poultry manures have high moisture content, which will affect the granulating process of them. Therefore the dewatering of animal manure by solid-liquid separator machine is very necessary.
2. Composting
Poultry animals always don’t have good digestive capacity. So there are some useless materials in their manures, such as pest eggs and plant weeds. And they ferment naturally costs long time. In case to solve these problems, you need to compost them in advance.
3. Granulation method
Manures with about 10% moisture content are suitable for suha granulacijska oprema; 10%-30% moisture manures need wet granulation equipment.
4. Drying
Using wet granulation machines, the final fertilizer granules need to dry. To shorten the time consuming, you can choose our fertilizer drying machine.
Composting refers to the process of helping animal manures get better fermenting by compost turners. It’s an important step in organsko postrojenje za proizvodnju gnojiva.
As the efficient materials of making organic fertilizer, animal manures always need to be composted before being fertilizer products. The composted materials will have higher purity of nutrients. To make quality composting fertilizer, high performance compost turning equipment is very necessary. They can compost windrow manures or work in ferment grooves. Koristeći ih, time consuming for manures fermenting can be shortened greatly, useless matters such as pest eggs, plant seeds and bad smells, can be completely wiped out.
Što se tiče rotating types fertilizer granulators, you can adjust the rotating speed of the rotor. Want large fertilizer granules, you can set the rotor with low rotating speed. Naprotiv, want small fertilizer pellets, you just need to fasten the rotating speed of the rotor.
For adjusting the size of fertilizer balls produced by disk granulator, you just need to adjust the inclination angle of the pelleting disc.
Refer to extruding granulator, the extrusion force can be adjusted by hydraulic system. Small extruding pressure brings large holes, the pellets will be large. Large extruding pressure brings small holes and granules.