Di dalam 2020, we made many deals about organic fertilizer equipment. At the beginning of 2021, we summarized the top sell machines used for producing organic fertilizer in SX. The following is detailed information.
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Solid-liquid separating machine
Making organic fertilizer, the materials always be all kinds of poultry manures and animal waste. As we know, manures always have high moisture content, which makes them poor air permeability. Then the manure management process may be also inefficient. To solve this problem, we designed two kinds of poultry manure dewatering machine: screw extruding type and inclined screening type.
According to the statistics, cow dung dewatering machine and chicken manure dehydrator is the most popular tow models in SX. With excellent performance and stable efficiency, our solid-liquid separator becomes the first choice for many customers.
- Groove type composting equipment
Composting is the most important process in a complete organic fertilizer producing factory. It’s the guarantee of the fertilizer products quality. In all our fertilizer composting machines, the groove type may be the most economical one. No matter which scale your fertilizer plant is, a groove type compost turner can work efficiently. For large scale composting need, you just need to build more composting grooves.
Adopts Metode Pengomposan Aerobik, our groove compost turner can crush and mix the fertilizer materials evenly. In just about 15 hari -hari, the composting of manures can be finished efficiently.
- Rotary drum granulator
Setelah kompos, manures will become powdery forms. Generally, you can pack the composting fertilizer for self using or selling. But most people choose to make the fertilizer powders into granules. That’s because granular fertilizers may have more stable structure and fertility, the transportation can be more easily.
As for organic fertilizer granulator, rotary drum pelletizer is the best selling one. Adopts wet granulating process, fertilizer materials can agglomerate into fine granules because of the centrifugal force produced by high speed rotating drum.
Lebih-lebih lagi, drum granulator also can be used for Membuat pupuk majemuk, choosing it, you can really get high profits with low cost.
Roller extruding granulator is also known as double roller extrusion granulator. It’s mainly used for making compound fertilizer pellets by the extruding of two fertilizer roller sheets. With reasonable design and structure, our roller extrusion granulator is always the best sell dry powder fertilizer pelletizer. So how to use the granulator efficiently? 5 steps of roller extruding granulator fertilizer making process are as follows:
1.Add qualified fertilizer materials into the fertilizer mixing machine and mix them evenly. Before this procedure, you can use a fertilizer batching machine to make sure the proportion of each fertilizer material. In SX, kami punya automatic dynamic fertilizer batching machine widely used in continuous compound fertilizer making process.
2.Feed fertilizer materials into the roller extrusion granulator by disc fertilizer feeding machine. The mixed material is added into the gap between two opposite rotating roller shafts through a vertical screw feeder. During the extrusion process, the pressure of the material increases gradually. When the gap between the two shafts is relatively small, the pressure of the material is relatively large, and then gradually decreases. In the extrusion process, the apparent density of the mixture can be increased by 1.5-3 times due to the decrease of the empty volXume of the material.
3.Setelah membutap, conveying the fertilizer pellets into Mesin penyaringan putar. Small fertilizer particles can be returned into the disc fertilizer mixer. Dan partikel pupuk besar dapat dihancurkan menjadi ukuran kecil dengan mesin penghancur pupuk, Kemudian sampaikan ke mesin makan.
4.Setelah menghancurkan, Bahan yang tidak memenuhi syarat dapat dimasukkan ke dalam mesin granulasi roller dan granulasi lagi. Selama proses ini, pemanfaatan bahan pupuk dapat sangat ditingkatkan.
5.Akhirnya, Anda dapat mengemas pelet pupuk terakhir ke dalam tas Skala Pengepakan Pupuk Otomatis. Kemudian menyimpan dan memuat pupuk akan jauh lebih nyaman.
Proses pengomposan adalah merendahkan dan menstabilkan bahan organik oleh mikroorganisme di bawah kadar air yang sesuai, konsentrasi oksigen dan kondisi lainnya, untuk mencapai tujuan membunuh telur parasit dan mikroorganisme berbahaya. The composted material won’t contain pathogenic bacteria and weed seeds, so it’s suitable for application in soil to bring crops higher nutrition content.
Composting process generally includes fermentation, turning and aeration. As a recommendation, the groove type aerobic composting has distribution system, overturning system and aeration system:
1. Groove type composting machine: to meet the requirements of moisture and pH in material fermentation, some microbial bacteria needs to be added. The turning machine can give full play to its stirring function, improve the permeability of raw materials, absorb a lot of air at the same time, and increase the temperature of the compost pile. If the temperature is too high, it can absorb fresh air again, so that the temperature will drop again.
2. Distribution truck: it can evenly distribute the materials in the composting groove, so that the forklift doesn’t have to go in and out of the grooves frequently. It greatly reduces the transfer cost of raw materials and improve the work efficiency.
3. Moving crane: each groove aerobic composting system is generally composed of 8-10 composting grooves, but generally only need one compost turner. In order to save investment, it’s necessary to switch the position of turning machine between different composting grooves, and the moving crane plays a good role.
4. Aeration system. The function of aeration system is to ventilate and oxygenate the fertilizer materials in grooves, so that the microorganisms in the materials can interact with oxygen, and then the materials can be fully composted to produce valuable humus. It also greatly shortens composting time.
There are two ways of feeding and discharging when using groove type compost turner: batch and overall feeding and discharging. The characteristics of batch feeding and discharging are feeding at the front end of the composting groove each time, and the material is moved to the other end by working turning machine. The second feeding starts again and again until finish the whole manure composting process. The overall feeding and discharging characteristics are that the whole fermentation tank is full at one time, and when the fermentation cycle is over, the materials are discharged in batches.
Characteristics of groove type turner:
1.The composting width can be 2-6m. The whole composting process only costs 7-10 days and it can compost about 80-360 cubic meters of fertilizer materials per hour.
2. The innovation of the machine is to make use of the deep pool design of underground space and the new technology of long-distance turning, and make use of the limited land area to realize the large-scale treatment of organic waste.
3. The unique pool type continuous aerobic fermentation technology is adopted to make the organic wastes quickly decomposed, dewatered, sterilized and deodorized, so as to achieve the goal of harmless and resource-based treatment.
Requirement of building composting groove for groove type composting machine:
The composting grooves need to be reinforced concrete structure. Two adjacent grooves share the same groove wall, and the width of the wall is determined according to the requirements of the turning machine. The groove wall should be able to bear the pressure of turner, and the bottom plate of composting groove should not only bear the gravity of fertilizer materials, but also bear the gravity of loader, and meet the requirements of ventilation.
1. Adjustment of material moisture: the moisture content of composted animal manure should be adjusted to 40-65%. Low moisture content may cause slow fermenting; high moisture content makes poor ventilation. Therefore, if the manures moisture content is too high, you can add some mushroom residue, straw and sawdust. All you can choose our manure dewatering machine to save time and energy.
2. Ventilation process. In the aerobic composting process of poultry waste, oxygen supply measures should be increased in the operation process. According to the need, the oxygen supply can be flipped or forced by tools.
3. Working of organic fertilizer turner. In general, after 48 hours of raw material stacking, the material temperature will rise to 50-60 ℃ and above 65 ℃ after 72 jam. Usually, the fermentation process will appear 2-4 times of high temperature above 65 ℃, and the fermentation can be completed by turning over 2-4 times. The fermented material was dark brown, and the temperature began to drop after fermentation. When the temperature dropped to room temperature, the fermentation was completed.
4. Aerobic fermentation cycle control. Under suitable temperature and moisture, the whole fermentation process can be completed in 7-15 hari -hari. This process can realize deodorization, insecticidal sterilization and fermentation.
Except for the above matters, in the process of organic fertilizer production, we need to pay attention to the chloride ion content. Some fertilizers contain a lot of chloride ions, and some manufacturers use ammonium chloride to add to organic fertilizer to increase the nitrogen in total nutrients. But too high chloride ion content will affect the growth of crops.
For the drying equipment of organic fertilizer production line, firing temperature is very important, which directly affects the drying quality. So it is very important to control the firing temperature strictly. But the firing temperature will always change, so how to control the temperature of the fertilizer drying machine?
1. If the firing temperature becomes low, the feeding amount of the dryer should be adjusted to reduce the material. When the firing temperature becomes higher and the feed rate is at a higher level, the coal should be reduced first instead of feeding fertilizer materials.
2. Eliminate the height potential energy difference of dryer. This is the main reason of dust spilling. The elimination of height potential energy difference is caused by powder drop of hopper, protective cover and chute of handling equipment. We should try our best to reduce the fall and the inclination angle of the chute. Some airtight chambers are better to cause negative pressure, which is conducive to the collection of dust.
3. Sealing control of dryer. It can be partially sealed, integrally sealed or closed chamber, etc., and the dust producing point can be sealed with a sealing cover, which can greatly reduce the material scattering and dust.
4. The transportation equipment with good sealing performance shall be used to reduce the height difference and inclination angle of discharge material flow, and the flow separation facilities shall be set as far as possible. It can not only enhance the configuration flexibility and efficiency of each operation room, but also reduce the scattering and dust.
5. Use the exhaust system. In order not to let the dust bring more pollution, we can also remove the indoor dust through the exhaust system, that is to remove the indoor exhaust gas.
1. In the composting process of tanaman pembuatan pupuk organik, the materials should be crushed. The composting of organic fertilizer needs to be fully turned over. Some raw materials may don’t have suitable particle size, which will affect the composting efficiency. So it is not conducive to the mixing and composting of materials without crushing.
2. In the process of powder fertilizer processing, organic fertilizer crusher is necessary. After the second fermenting of composted fertilizer materials, some materials may cake or stick together, which would reduce the fertilizer quality.
- There was a need to control the particle size of organic fertilizer in agricultural machinery fertilization, otherwise large-size organic fertilizer is easy to cause uneven fertilization, so it is necessary to use the organic fertilizer crusher to crush the particle size in the processing of powdery organic fertilizer.
- The powdered organic fertilizer crushed to 5mm is more conducive to pack. Lebih-lebih lagi, too large fertilizer size is easy to cause uneven transportation, even blocking, so it also needs organic fertilizer crusher.
3. In the process of granular organic fertilizer, organic fertilizer crusher is also essential.
- Granular fertilizer is usually produced by extrusion or agglomeration. Whether extruding or agglomerating, the size of powdered organic fertilizer should be controlled at 50 mesh, so that the granulation effect will be ideal. Therefore, the size of 1-5mm powder fertilizer needs to be processed by crushing equipment.
- In order to increase the hardness of organic fertilizer particles, it is necessary to crush the organic fertilizer raw materials. Organic fertilizer is a kind of organic material with very small density. In order to enhance its density and achieve the reasonable degree, the powder fertilizer needs to be small enough, which is the requirement of 50 mesh.
Due to the hole diameter, cylinder length and process requirements of organic fertilizer drum dryer, the welding method is selected during installation. It is the best way to install the dryer, but if you can’t master the key points and welding quality in the welding process, it will seriously affect the drying effect. In order to ensure the welding quality does not affect the machine performance, the welding quality should be paid attention to. In the welding process, we must grasp the three quality factors of welding:
- Remove welding residues in time. The sealing of the machine directly affects the drying efficiency and energy consumption. If the welding is not good, because of high temperature and high pressure, the equipment is easy to cause corrosion cracking and seal falling off, so the welding parts need to be removed.
- After welding, the cleaning work should be done to avoid impurities affecting the performance of the machine and even causing damage to the machine.In fact, besides fertilizer drying equipment, timely cleaning after working is very important to every fertilizer making machine.
- Conduct professional welding inspection. Repair shouldn’t be more than two times after installation, so the machine after welding must pass the bending test and tensile strength test, so as to ensure that the machine can be put into production.
Belt conveyor is the necessary equipment in a complete fertilizer making factory. It can make sure the whole plant work smoothly and is the basis of high efficiency. So the maintenance of fertilizer conveying machine is very important. So what things need to be considered when using fertilizer conveying machine?
1.The belt should be kept clean during use and storage, avoid direct sunlight or rain and snow, prevent contact with acid, alkali, oil, organic solvent and other substances, and be one meter away from the heating device.
2.The warehouse temperature should be kept between 18-40 ℃ and the relative humidity should be kept between 50-80 ℃. During the storage period, the conveyor belt must be placed in rolls instead of folded.
3.Different types, specifications and layers of conveyor belts should not be connected together, and the fixed unloading device should be used at low speed.
4. The feeding direction should be along the running direction of the conveyor belt. In order to reduce the impact of material falling on the conveyor belt. The distance between idlers should be shortened and buffer idlers should be used in the receiving section of conveyor belt.
5. The running speed of rubber conveyor belt shall not be greater than 5 m/s. When transporting large block size and high wear resistance materials, the conveying should be at low speed. If the speed exceeds the specified speed, the service life of the belt will be affected;
6. Attention should be paid to the following matters during the use of conveyor belt:
- Avoid the idler being covered by materials, resulting in inflexible rotation, prevent material leakage stuck between the drum and the belt, pay attention to the lubrication of the moving part, but do not grease the conveyor belt;
- Before turning on the machine, it’s necessary to make sure there is nothing on the conveying belt;
- If the conveyor belt deviates or broke, the operator need to repair it in time;
- The conveyor belt shall be prevented from being blocked by the frame, pillar or block material to prevent breakage and tearing.
A complete tanaman pembuatan pupuk organik contains composting, percampuran, penumpasan, Granulasi, drying and other process. From the surface, since the particles are formed, is it not necessary to dry them? In fact, the drying of granular products is very important. So why do we need to dry the fertilizers after granulation?
1.Reduce the moisture content of granular organic fertilizer
As we all know, the moisture content of organic fertilizer raw materials is relatively high. Although the moisture content of materials has been reduced during a series of processes, the moisture content of final products is between 20% Dan 40% according to the characteristics of the materials. In order to prevent fertilizer products from sticking, drying is necessary.
2.Increase the strength of organic fertilizer pellets
In the process of making commercial organic fertilizer, low strength granules are disadvantageous to commercial packaging and transportation. In the process of transportation, low strength fertilizer granules may increase the damage rate of particles. Therefore, to meet the needs of high economical profits, A fertilizer drying machine is necessary for organic fertilizer producing.
3.Extend the storage life of fertilizer pellets
After making organic fertilizer materials into granules, it takes time from packaging to application, which requires the long preservation of organic fertilizer without reducing the nutrients of fertilizer. The loss of nutrients is often due to volatilization and particle strength reduction, so drying can effectively extend the storage and transportation period of granules.
From the above information, it’s easy to know that after granulating, using a fertilizer drying machine can reduce pellets damage, moisture content and efficiently prolong the pellets storage life. Therefore, a drying machine is very important to a complete fertilizer making line.
Organic fertilizer and compound fertilizer are common used fertilizers in farms. They have different functions to plants and crops. In fact, blending different fertilizers can bring crops higher yields. No matter you are a fertilizer manufacturer or farm owner, making blending fertilizer can also bring you wonderful profits. So what are the advantages of blending fertilizer?
- Compound fertilizer has high nutrient contents, fast fertilizer effect. But the duration of fertilizer effect is short, and its fertility is very simple. But organic fertilizer is just the opposite. So blending organic fertilizer with compound fertilizer can complement each other perfectly and meet the needs of plant growth for nutrients.
- Using compound fertilizer, some nutrients may be absorbed by soil and cause soil hardening. But mixing it with organic fertilizer together can reduce the association surface between compound fertilizer and soil, reduce the probability of compound fertilizer being fixed by soil, and enhance the availability of fertilizer nutrients.
- Generally, compound fertilizerhas high solubility, which will cause high osmotic pressure to the soil after utilization. That is not conducive to the absorption of nutrients and water by crops, and increase the chance of nutrient loss. If making blending fertilizer from compound fertilizer and organic fertilizer, the problem can be solved perfectly, which is conducive to the absorption of nutrients and water by plants.
Except for making organic and compound blending fertilizer, there are also many other blending fertilizer making projects. As a professional fertilizer machine supplier, we can provide you complete fertilizer making layouts and economical equipment.
As the basis of making high efficiency organic fertilizer, composting is also the most important process to manage organic fertilizer materials. To save the cost of buying turning machine, many people choose used or second hand fertilizer compost turner. Its price is truly lower than new composting equipment. But in fact, the used fertilizer turning machine is not recommended. The reasons are as follows.
Crawler Type Organic Fertilizer Compost Turner
1. Performance
It’s obvious that the performance of used compost turner is not good as new turning machine. Old turning machine must have been working for long times, no matter the wearing parts or core parts, they must have different degrees of wear and tear. Ageing machine parts makes the machine unstable capacity and higher energy consumption, the final composting fertilizer may also don’t have high quality.
On the contrary, a new turning machine with high performance parts have stable structure and excellent capacity, in addition, it costs low energy.
2. Maintenance cost
With old equipment parts, the maintenance of used composting machine may cost you a lot of time and money. If you don’t know much about mechanics, buying a used fertilizer turner is really not a wise choice.
As for SX organic fertilizer compost turning machine, we use the most quality materials for machines. Such as the groove type compost turner, the composting teeth can work at least one year. Choosing it, you won’t be bothered by high frequency maintenance. Even if the machine broken, with reasonable structure, you can maintain it easily. If you don’t know how to repair, we can provide you free maintenance guidance.
Kompos Jenis Pindah Kompos Pengiriman Turner
3. Warranty
Most used turning machines are sold by privately, which means you won’t get quality assurance. Once you paid for the machine, the seller won’t provide you after-sale service. Even if there is a problem with the machine, Anda hanya bisa menyelesaikannya sendiri.
Tetapi jika Anda memilih pemasok mesin pupuk formal, Masalah ini tidak akan ada. Dengan lebih dari 15 tahun pengalaman bisnis, SX selalu dapat memberi Anda mesin pupuk berkualitas tinggi dengan biaya rendah. Yang terpenting, Kami memberi Anda garansi satu tahun. Di tahun setelah Anda menerima mesin pembuat pupuk kami, Jika mesin memiliki masalah kualitas apa pun, Kami dapat memberi Anda layanan pemeliharaan.
Dewasa ini, Semakin banyak orang membuat pupuk organik. Dan cara yang paling umum orang pilih adalah Jadikan bahan organik menjadi pelet.
Ingin membuat butiran pupuk organik, Pemilihan mesin granulasi sangat penting. Saat ini, Orang selalu memilih Mesin Granulasi Drum Rotary Dan Pan tipe granulator. These two granulators always are used for large scale organic fertilizer wet granulating factory. So if you want a small capacity organic fertilizer granulating factory, how to make fertilizer balls economically?
Besides large size organic fertilizer granulator, we also have special granulating machine used for making small quantity dry fertilizer pellets: dry flat die granulating equipment. Adopts dry extruding granulating method, pellets produced by this granulator don’t need to dry. You can pack them directly, which can save you the cost of drying machine.
The fertilizer pellets are cylindrical with diameter about 3-8mm. So if you want to get fertilizer balls, we have the polishing machine. Fertilizer polishing equipment is an auxiliary machine used with fertilizer granulators. It can bring fertilizer pellets more uniform and round appearance. For small scale organic fertilizer line, connect flat die granulator with polishing machine, you will get round fertilizer balls more economically than using other granulator.
If you want to make large scale organic fertilizer balls by this way, you just need to buy more flat die granulators, and we can design reasonable layout for you.
Rotary drum granulator is an important machine in compound fertilizer making factories, which is used for large scale fertilizer materials granulating. Besides compound fertilizer granulating, it also can be used for organic fertilizer manufacturing line. But we learned some customers found the problem of high temperature of the gearing. That may affect the performance of the whole machine. So what are the reasons? And how to solve this problem?
Pada awalnya, the lubricating oil is insufficient. The lack of lubricating oil will lead to the increase of friction between bearing and the machine, which will cause excessive temperature. So adding enough lubricating oil before using the granulator is very important.
Secondly, if the lubricating oil is not clean, the bearing will be affected by dust. With the increasing dust, the gearing becomes rough. So the temperature of the gearing will rise continuously and burn down. If the fertilizer making environment is nor clean, this problem will be more serious. So the cleaning of the bearing and factory environment is very important.
Thirdly is the damage caused by long-term use. If the granulator is used for a long time, the parts may be aged, and the damage is inevitable. So when the parts are damaged, it’s better to replace them in time. That not only can prolong the granulator working life, but also can make sure the high performance to bring you wonderful profits.
The last reason may be unreasonable installation. Under normal conditions, the bearing is on the center line of the granulator. If you install the machine by mistake, the bearing temperature rising is obviously. To help you make fertilizer efficiently, we can provide you free installation guidance. If the problem can’t be solved, we can also arrange our technician to your site.
Rotary drum granulator is the most typical large scale wet granulating machine. So the fertilizer producing factories with rotary granulator always has excellent capacity. If you want to build a large scale fertilizer making factory, the drum granulator fertilizer producing plant is really suitable.
This kind of fertilizer making process not only can be used for making organic fertilizers, but also is suitable for compound fertilizer manufacturing. For making organic fertilizer granules, the whole plant consists of manure dewatering machine, large size composting machine, rotary pelletizer, fertilizer drying equipment and granules packing machine.
As for rotary drum granulator compound fertilizer factory, you don’t need to buy the composting machine. But the crushing equipment may be helpful. It can crush the raw materials into small particles, yang membuat proses granulasi lebih lancar.
Semua mesin di pabrik pembuatan pupuk granulator putar kami dibuat oleh bagian -bagian berkinerja tinggi dan bahan logam keras. Biaya rendah untuk mempertahankan membuat seluruh pabrik lebih efisien dan memberi Anda keuntungan ekonomis yang lebih tinggi. Dengan metode granulasi basah, Butiran pupuk terakhir memiliki kinerja bundar dan struktur halus. Jika Anda ingin mendapatkan bola pupuk yang lebih indah, Kami dapat melengkapi mesin pemoles Anda, mesin penyaringan putar atau mesin pelapis. Jika Anda tidak tahu cara membuat tata letak yang masuk akal, Kami dapat memberi Anda tata letak gratis dan memasang panduan.
Kotoran domba adalah salah satu pupuk panas yang efisien. Itu berisi tentang 24%-27% nutrisi organik. Dengan komposkan pupuk domba campuran dan bakteri fermentasi, Anda bisa mendapatkan pupuk organik domba yang efisien. Jadi apa proses rinci dari membuat kompos pupuk domba?
Yang pertama adalah mencampur kotoran domba dengan bubuk jerami(Crusher Jerami dapat digunakan untuk membuat sedotan menjadi partikel kecil). Jumlah penambahan bubuk jerami tergantung pada kadar air pupuk domba. Kadar air yang sesuai saat pengomposan adalah tentang 45%. Kemudian menyemprotkan cairan bakteri ke pupuk kandang dan mencampurnya secara merata berdasarkan proporsi 1 ton domba pupuk dicampur dengan cairan bakteri senyawa 3kg. Dalam proses ini, Anda dapat menambahkan beberapa tepung jagung untuk membawa kadar gula bakteri. Itu bisa memanfaatkan bakteri fermentasi sebaik -baiknya. Setelah melakukan hal -hal ini, mencampur bahan secara merata mesin pencampur pupuk organik.
Setelah mencampur kotoran domba dengan bahan tambahan, Anda dapat menumpuknya ke dalam angin pupuk kandang panjang dengan lebar sekitar 2-3m, tinggi sekitar 1-2m. Lalu menggunakan Mesin Pengomposan Pupuk sekali setiap 3 hari ke Kompos Windrows Kotoran Domba. Generally, pada hari ketiga setelah kompos, Suhu pupuk kandang dapat mencapai 60-80 ℃. Telur hama, Benih rumput dan bahan -bahan yang tidak berguna lainnya dapat sangat dihilangkan. Di hari kelima, bau kotoran yang buruk akan hilang. Di hari kesembilan, pupuk kompos menjadi longgar dan kering. Pada hari ke lima belas, Pupuk bakteri bisa benar -benar terurai.
Kotoran domba yang terurai mengembang, coklat tua dan tidak berbau buruk. Ini dapat digunakan untuk buah -buahan, sayuran dan semua jenis tanaman komersial.
Bulk blending fertilizer is a new efficient fertilizer widely used for crops. In fact, you can consider it as the combination of different kinds of fertilizers. The largest highlight of BB fertilize is that you can adjust the proportion of different fertilizers according to your soil conditions. So it gradually becomes more and more popular.
Untuk fertilizer making factories, making blending fertilizer is really an economical project. Pada awalnya, the main process of bulk blending fertilizer production line is just batching and mixing. In SX, we have static and dynamic automatic fertilizer batching machine. With precise batching scale and high automatic degree, they can make high accuracy of blending fertilizer batching. Then you can choose our BB fertilizer mixer for mixing the fertilizer materials evenly. With these machines, Anda bisa mendapatkan pupuk campuran curah berkualitas tinggi dengan biaya rendah.
Kemudian, Anda memiliki banyak pilihan untuk membuat pupuk curah. Seperti bentuk bubuk dan bentuk granular, pupuk campuran organik dan senyawa, pupuk pencampuran senyawa yang berbeda dan pupuk NPK yang paling umum. Tidak peduli mana yang ingin Anda hasilkan, Anda akan selalu mendapatkan keuntungan yang sangat baik. Dengan peralatan kami dan tata letak yang masuk akal, Seluruh pabrik Anda akan berjalan dengan lancar.
Kotoran babi adalah semacam bahan pupuk organik efisiensi tinggi. Membuat pupuk pupuk babi, Pengomposan sangat penting. Sebagai cara yang paling membantu, Pengomposan aerobik adalah cara yang banyak digunakan untuk membuat pupuk pengomposan berkualitas. Jadi cara membuat kompos pupuk babi aerobik?
Proses Pengomposan Aerobik refers to the animal manures contact large amount oxygen when fermenting. Dengan cara ini, the bad smells and useless materials of the organic fertilizer materials can be greatly eliminated. As for the pig manure, you can reduce its moisture content in advance. Saat kompos, you can make them into long windows or build composting grooves. Then choosing suitable composting equipment. As a professional fertilizer machine supplier, we have different kind of organic fertilizer composting machines.
For large scale pig manure composting, we have wheel type compost turner. If you want to make fast composting, the fermentation pot can be really efficient. For medium and small capacity pig poops composting, we have groove type compost turner and windrow turners. No matter which one you need, we can provide you considerate service and technical guidance. Menggunakan mesin kompos aerobik kami, Proses pengomposan Anda hanya membutuhkan waktu 7-14 hari -hari.
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Ukuran butiran pupuk yang tidak rata
Alasan: Kadar air bahan baku yang tidak rata. Mesin granulasi pan membuat bola pupuk dengan adhesi di antara bahan. Persyaratan kelembaban bahan baku tentang 50%. Kelembaban yang lebih tinggi dapat menyebabkan bola pupuk yang tumpah, dan kelembaban yang lebih rendah membuatnya sulit untuk dibingungkan. Jadi jika kadar air dari bahan pupuk tidak rata, Bola pupuk terakhir mungkin tidak dapat memiliki ukuran yang bahkan.
Larutan: Tambahkan air ke bahan pupuk secara merata. Untuk menghemat waktu dan energi Anda, Kami melengkapi sistem semprotan untuk granulator pan. Itu dapat menyemprotkan air ke material, sangat meningkatkan laju granulasi granulator pan.
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Sulit membuat bahan menjadi butiran
Alasan 1: Sudut pemasangan yang terlalu besar dari wajan granulasi.
Larutan: Sudut instalasi disk yang sesuai adalah sekitar 35-55 °. Sudut yang lebih kecil, Butiran pupuk yang lebih besar; sudut yang lebih besar, pelet yang lebih kecil. Jadi Anda hanya perlu menyesuaikan sudut pemasangan.
Alasan 2: Partikel material pupuk yang tidak cocok
Larutan: Partikel material pupuk yang terlalu besar atau tidak rata dapat mempengaruhi proses granulasi. To solve this problem, Anda dapat memilih mesin penghancur kami untuk membuat bahan pupuk menjadi ukuran genap.
1. Granulator Jenis Disk
The Granulator Disc terdiri dari cakram pelleting miring, perangkat mengemudi, pipa makan, Penyemprot cairan material, Piring Mengikis, dll.. Karena investasi kecil dan biaya operasi yang rendah dari granulator disk, itu banyak digunakan di pabrik produksi pupuk organik.
Ini terutama digunakan untuk menggulung granulasi pelet dengan keterpaduan yang baik dan logistik homogen bubuk; untuk bahan fermentasi dengan lebih banyak bahan baku serat mentah, disarankan untuk menghancurkan dua kali, jika tidak, Kualitas granulasi akan terpengaruh secara langsung.
2. Mengaduk granulator gigi
Ini adalah mesin granulasi pupuk tipe baru, juga dikenal sebagai mesin granulasi basah. Peralatan menggunakan gaya pengadukan mekanis dari rotasi kecepatan tinggi dan daya udara yang dihasilkan dengan demikian, sehingga bubuk halus bisa dicampur, pelleted dan padat di dalam mesin, untuk mencapai tujuan granulasi. Bentuk partikel itu bulat, Ukuran partikel dapat disesuaikan dengan jumlah pencampuran bahan dan kecepatan spindel. Generally, Semakin rendah kuantitas pencampuran, Semakin tinggi kecepatan, Semakin kecil partikel. Mengaduk gigi granulasi memiliki laju granulasi yang tinggi, dan partikel bola tidak memiliki sudut tajam setelah membutap, dan laju peleburan rendah, yang lebih mudah memenuhi persyaratan produksi berkapasitas besar.
3. Mengekstrusi granulator
Kami memiliki dua jenis granulator yang mengekstrusi: Roller Extrusion Grnaulator dan granulator die datar. Yang pertama cocok untuk membuat pupuk majemuk dengan mengekstrusi dua lembar roller. Dan granulator die datar cocok untuk membuat butiran pupuk organik. Dengan mengekstrusi antara lembaran rol dan cetakan, pelet selalu silindris.
Proses pengeringan adalah bagian yang sangat penting dalam a Pabrik Pembuatan Pupuk Organik Lengkap. Produk pupuk kering memiliki struktur yang lebih baik dan kesuburan yang lebih stabil, Dan kualitas pupuk juga sangat penting bagi Anda untuk mendapatkan lebih banyak keuntungan. Jadi apa cara untuk mengeringkan pupuk organik?
- Dewatering dengan peralatan tertentu. Untuk bahan baku pupuk organik seperti pupuk unggas, Mereka selalu memiliki kadar air yang tinggi. Sebelum membuat pupuk organik, Anda dapat memilih kami Mesin pemisah solid-cair. Dengan sentrifugasi, sedimentasi atau ekstrusi, Kadar air kotoran dapat dikurangi menjadi sekitar 50%. Maka Anda dapat membuatnya menjadi pupuk organik kompos.
- Pengeringan dengan panas. Kami merancang semacam mesin pengeringan drum putar. Cocok untuk pengeringan bahan pupuk atau produk dengan memanaskan dalam waktu singkat. Anda dapat memilih Buat pelet pupuk kering langsung atau keringkan produk pupuk organik jadi untuk membawanya struktur yang lebih stabil. Tidak peduli ke arah mana Anda memilih, Pelet pupuk organik akhir akan memiliki kualitas yang sangat baik.
- Dehumidifikasi Kimia. Dengan cara ini dapat sangat membantu pelet pupuk organik tetap kering. Anda hanya perlu memasukkan beberapa pengering ke dalam kantong pupuk. Mereka dapat menyerap kelembaban yang berlebihan.
As we all know, Beberapa bahan seperti pupuk unggas, menyaring lumpur dan jamur, tidak dapat digunakan secara langsung membuat pupuk organik. Tetapi pengomposan dapat memberikan bahan -bahan ini perawatan yang baik seperti menghilangkan telur hama dan gulma rumput, mengurangi kadar air dan sebagainya. Jadi mengapa tuner kompos diperlukan untuk kompos bahan pupuk organik?
Orang selalu Buat pupuk kompos dengan fermentasi alami. Seluruh proses fermentasi selalu menghabiskan waktu yang sangat lama bahkan berbulan -bulan dan sangat mudah dipengaruhi oleh cuaca dan suhu. Yang akan sangat mempengaruhi seluruh proses pembuatan pupuk organik.
Untuk membuat pengomposan cepat bahan pupuk organik dan tidak merusak nutrisi mereka, Peralatan kompos dirancang. Saat kompos, Anda dapat menumpuk material menjadi angin angin panjang atau alur kompos. Membuat mereka secara alami difermentasi 3 hari -hari. Saat suhu tumpukan hingga 60-70 ℃, Anda dapat memilih Mesin Pengomposan Windrow atau groove type compos turner untuk membuatnya fermentasi lebih efisien(Jika mesin pengomposan tidak digunakan dalam waktu, Suhu bahan dapat naik secara konstan, yang akan menghancurkan nitrogen dalam bahan.).
Mesin Pengomposan Pupuk Organik dapat merata dan menghancurkan bahan pupuk, membuat kondisi fermentasi aerobik yang hebat, juga mengurangi suhu dan kelembaban bahan baku. Seluruh proses pengomposan hanya perlu 15 hari -hari. Jika di musim panas, Prosesnya mungkin jauh lebih pendek.
Pengepakan membuat transportasi dan penyimpanan produk pupuk jauh lebih mudah. Tetapi pupuk bentuk yang berbeda membutuhkan mesin pengepakan yang berbeda. Jadi hal -hal apa yang perlu Anda pertimbangkan saat memilih a Mesin pengemasan pupuk?
- Bentuk bahan pupuk
Pupuk granular dibentuk oleh mesin granulasi, Bentuk mereka lebih halus. Bola pupuk pengepakan tidak terlalu rumit.
Pupuk bubuk adalah bahan bubuk yang dihancurkan langsung dengan peralatan penghancur pupuk, terlepas dari keadaan asli materi. Jika debu sangat besar, Anda dapat memilih lift ember tertutup.
- Kemampuan mengalir bahan
Karena kebulatan dan fluiditas bahan granular yang baik, Mereka dapat dikemas dengan skala pengemasan otomatis. Dan Anda dapat mengubah diameter perangkat pemberian makan tiga tahap untuk menyesuaikan laju aliran dan mengontrol kecepatan dan akurasi pengemasan.
Bahan bubuk selalu memiliki fluiditas yang buruk, tetapi tidak perlu mempertimbangkan keadaan asli, Mode pemberian makan spiral dan metode blanking paksa dapat diadopsi untuk mewujudkan pengukuran material.
- Debu bahan
Proporsi partikel relatif besar, Dan tidak mudah untuk membentuk debu di udara. Therefore, kita biasanya tidak perlu mempertimbangkan perawatan debu dalam kemasan. Metode penimbangan terbuka tidak terlalu mencemari lingkungan dan lingkungan pabrik.
Proporsi bahan bubuk sangat ringan, Dan ada banyak debu saat pengemasan. Untuk mengurangi polusi udara dan meningkatkan efisiensi mesin pengepakan, Lebih baik melengkapi mesin pengumpul debu otomatis untuk seluruh tanaman pembuatan pupuk.
Siapkan tanaman pembuatan pupuk organik bukanlah proyek yang mudah. Tata letak pabrik pupuk organik yang masuk akal dapat membawa Anda produk pupuk berkualitas dan keuntungan yang luar biasa. Hal pertama untuk memilih jalur produksi pupuk organik yang cocok adalah mengetahui proses pembuatan pupuk organik. The main process of making organic fertilizer is composting, penumpasan, Granulasi, drying and packing. More detailed process contains mixing, pendinginan, screening, coating and so on.
The selection of organic fertilizer producing line always depends on the raw materials. For example, in the crushing process, according to the water content of the raw materials, the selection of the fertilizer crushing machine is also different. For high moisture content materials, Anda dapat memilih semi-wet fertilizer crushing machine. For dry fertilizer materials, such as dry cow manure, dry chicken dung, itu vertical crusher will be very efficient.
Saat membutap, the choosing of fertilizer granulator depends on the fiber size of the raw materials. The finer fibers such as chicken manure and pig dung are usually granulated by disc grnaulator or rotating drum granulator; Bahan baku serat mentah seperti kotoran sapi dan pupuk kuda cocok untuk granulator ekstrusi datar.
Dalam proses pengeringan, Jika anggaran sudah cukup, Kami sering merekomendasikan pelanggan untuk menginstal a mesin pendingin dengan peralatan pengeringan. Ini terutama untuk mencegah aglomerasi yang disebabkan oleh kepanasan partikel. Setelah membutap, Anda juga dapat memilih mesin pelapis or mesin pemolesan untuk membuat butiran pupuk lebih indah dan seragam.
Kompos adalah proses penting saat membuat pupuk organik. Jadi hal -hal apa yang perlu difokuskan?
1. Persyaratan untuk bahan baku pengomposan:
Lebih baik memilih kotoran unggas segar. Nutrisi tidak rusak, Dan kualitas produk pupuk organik akhir bisa jauh lebih baik.
2. Persyaratan untuk bahan tambahan:
Bahan tambahan(serbuk gergaji, jerami, etc.) harus memiliki kadar air yang sesuai, penyerapan air yang kuat, partikel atau panjang yang cocok. Jumlah penambahan harus ditentukan sesuai dengan kadar air bahan pengomposan. Jika Anda tidak tahu cara membuat bahan tambahan menjadi ukuran yang sesuai, our Mesin penghancur jerami bisa menjadi pilihanmu.
3. Ketegangan harus disebarkan secara merata:
Satu ton bakteri fermentasi pupuk organik setidaknya membutuhkan 50 gram bahan baku. Jika tidak dapat dibubarkan secara merata pada bahan fermentasi, pertama -tama Anda dapat menaburkan 50g bakteri ke dalam salah satu bahan baku seperti 500 gram dedak gandum, serbuk gergaji, nasi dedak, etc., dan kemudian menyebarkannya ke dalam bahan pengomposan untuk membuat pupuk organik. Anda juga dapat menggunakan file fertilizer mixing machine untuk mencampurnya secara merata.
4. Kadar air materi:
Kadar air bahan baku harus tentang 50%. Anda dapat menambahkan beberapa serbuk gergaji atau sedotan ke bahan untuk menyesuaikan kadar air. Cara lain yang efisien adalah menggunakan Mesin Dewatering. Itu dapat memisahkan air dan bahan organik dengan cepat.
5. Persyaratan Windrows Pupuk:
Menggunakan Mesin Pengomposan Pupuk Windrow, Lebar bahan windrow tidak kurang dari 1.5 meter, dan tingginya tidak kurang dari 1 meter, Panjangnya dapat disesuaikan sesuai dengan kebutuhan kapasitas Anda.
Turner kompos tipe roda SX cocok untuk membuat pupuk pengomposan unggas berskala besar. Itu juga terlaris kami peralatan pengomposan besar. Jadi mengapa ia memiliki reputasi yang baik mesin kompos? Berikut ini mungkin alasannya:
1.Kapasitas yang sangat baik:
Turner kompos tipe roda kami dirancang untuk pengomposan pupuk unggas dalam jumlah besar. Lebar kompos terkecil adalah 1,5m, Lebar belokan adalah 8-30m. Dengan itu, Anda bisa mendapatkan pupuk kompos berkualitas dengan mudah, yang dapat sangat meningkatkan efisiensi Anda Pabrik Pupuk Organik.
2.Konsumsi energi rendah
Untuk meningkatkan efisiensi Turner kompos roda, Kami memilih alas bantalan SKF–alas bantalan terbaik di dunia. Meskipun roda dengan beberapa ton, Seorang pria dapat dengan mudah beralih. Itu benar -benar cara yang bagus untuk mengurangi konsumsi energi.
3.Gelar otomatis tinggi
Kami melengkapi kabinet kontrol listrik PLC untuk mesin pengomposan. Saat bekerja, itu bisa benar -benar otomatis, biaya ablor Anda bisa dikurangi dengan sangat baik. Karena roda kompos berjalan kecepatan tinggi, Bahan pupuk akan diangkat. Jadi Anda hanya perlu membangun alur yang dalam Peralatan penyampaian pupuk di samping alur kompos, Bahan pupuk kompos yang diangkat dapat pindah ke proses pembuatan pupuk organik berikutnya.
4.Struktur stabil
Kami menggunakan tabung baja persegi tebal 10mm untuk braket bantalan beban. Itu membawa mesin struktur yang lebih stabil dan masa pakai layanan yang lebih lama daripada mesin pengomposan tradisional.
Kotoran Unggas Mengacu pada semua jenis limbah ternak dan kotoran hewan. Mereka adalah bahan yang paling umum untuk membuat pupuk organik. Kemudian, Apa prosedur membuat kotoran unggas menjadi pupuk organik? Berikutnya adalah pengantar singkat.
- Menggunakan Mesin pemisah solid-cair untuk mengurangi kadar air dari bahan baku.
- Add some auxiliary materials to the dewatered manures. Such as straw powders, serbuk gergaji, grass powder, dll.. Then choosing a mixing machine untuk mencampurnya secara merata.
- Choose a Turner kompos tipe bergerak or crawler composting machine to make the fertilizer materials get better and fast fermenting.
- Setelah kompos, if there are stock materials, you can choosing a crushing machine to crush them into powders or small particles. The fertilizer crusher also can be used for crushing auxiliary materials.
- Make the pretreated materials into granules. As an experienced fertilizer machine seller, kami punya 6 kind of organic fertilizer granulator can be you choice. We can also recommend you the suitable one according to your capacity or raw material.
- Post-processes: Drying-Cooling-Screening-Packing.
If you want to get more details about making poultry manure organic fertilizer, welcome to: https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/
As we know, sebagian besar bahan baku untuk Produksi pupuk organik adalah limbah pertanian, seperti kotoran ternak. Jadi dalam proses produksi pupuk organik, Jika tidak ditangani dengan benar, itu akan menyebabkan polusi sekunder ke lingkungan ekologis. Therefore, pemilihan situs, perencanaan dan desain, Seleksi bahan baku dan penentuan proses tanaman pupuk organik sangat penting. Kemudian, Bagaimana menyelesaikan pertanyaan ini dan memulai proyek pembuatan pupuk organik yang masuk akal?
- Pilihan bahan baku. Sebelum menentukan bahan baku Pabrik Pupuk Organik, sangat penting untuk mempertimbangkan kuantitasnya, kandungan nutrisi dan harga bahan baku, dan apakah bahan baku dapat disuplai terus menerus. Jika Anda memiliki peternakan unggas sendiri, Segalanya akan jauh lebih mudah.
- Pemilihan situs pabrik pupuk organik. Pada awalnya, Untuk meminimalkan polusi dan pengaruh buruk saat membuat pupuk organik, Anda dapat memilih untuk menyiapkan pabrik yang jauh dari daerah perumahan. Akan lebih baik jika pabrik Anda dekat dengan asal bahan baku utama, yang dapat menghemat banyak biaya pengangkutan.
- Tata letak tanaman pupuk organik. Tata letak yang masuk akal dapat menghindari pemborosan ruang, Dan itu juga jaminan efisiensi tinggi. Jika Anda tidak memiliki pengalaman membuat tata letak, Sebagai pemasok peralatan pupuk profesional, Kami dapat memberi Anda tata letak yang efisien gratis, Jadi hubungi saja kami.
Dengan pengembangan industri pembuatan pupuk, Orang membuat pupuk organik atau lari tanaman pupuk majemuk lebih mudah. Mesin pupuk tingkat otomatis tinggi juga sangat meningkatkan efisiensi saat membuat pupuk. Pemilik pabrik pupuk juga lebih murah untuk mempekerjakan pekerja. Jadi berapa banyak tenaga kerja biaya pabrik pupuk dengan peralatan SX? Berikut ini adalah beberapa informasi tentang itu.
Sebelum menghitung tenaga kerja yang Anda butuhkan saat membuat pupuk, perlu untuk mengetahui proses pabrik pupuk mana yang membutuhkan orang untuk beroperasi.
Untuk tanaman pembuatan pupuk organik, satu orang perlu mengoperasikan Windrow Compos Turners.
Berikutnya adalah pengemasan. In fact, Mesin pengemasan kami juga memiliki gelar otomatis yang tinggi. Tetapi perlu seseorang untuk mengoperasikan bagian menjahit saat Produk pupuk pengemasan.
Adapun proses lain, seperti granulasi, percampuran, menyampaikan, screening, dll., Anda tidak perlu mengatur operator. Hampir semua mesin pupuk kami otomatis. Jika Anda tidak tahu cara memastikan mesin dapat berjalan dengan lancar, Kami dapat membuat tata letak lengkap untuk Anda.
Dalam satu kata, membuat pupuk organik hanya membutuhkan setidaknya dua orang. Tetapi perlu untuk mengatur satu atau dua orang untuk mengamati proses pembuatan pupuk atau memelihara mesin jika sesuatu terjadi selama mesin yang bekerja. Jadi, dengan peralatan pupuk SX, Anda hanya perlu 3-4 operator untuk an pabrik pupuk pupuk organik.
Mesin granulasi pupuk organik adalah semacam peralatan penting yang banyak digunakan tanaman produksi pupuk organik. Tetapi ada banyak poin yang harus diperhatikan saat menggunakan peralatan granulasi untuk pertama kalinya. Jika tidak, sangat mudah untuk mengurangi kinerja granulator dan bahkan merusaknya. Jadi apa yang harus diperhatikan saat menggunakan pupuk organik baru untuk pertama kalinya? Berikut beberapa detailnya.
- Semua bagian dari peralatan pupuk organik baru belum dijalankan, yang dapat menyebabkan kemacetan. Jadi saat operator menjadi peralatan untuk pertama kalinya, perlu untuk menaikkan suhu peralatan sehingga sabuk motor dapat dinaikkan dengan bebas dengan tangan. Kemudian, motor terhubung dan ditarik sesuai dengan opsi operasi normal 8-10 waktu untuk secara bertahap meningkatkan suhu.
- Selain peraturan suhu awal, Granulator pupuk organik masih perlu melanjutkan pemanasan setelah memulai untuk mengisi kembali panas. Pada saat yang sama, it should be adjusted to different temperatures according to different properties of materials.
- During normal operation, the temperature of the machine should be kept stable, and it should not be high or low. The temperature near the vent hole until the head part should be kept at about 200 degrees. At this temperature, most materials can be granulatedwell.
- During shutdown, the operator should completely cut off the power supply, and take down the parts with spanner on the head of the equipment, and wait for the next time to warm up separately.
Knowing about these matters, your organic fertilizer granulator can work efficiently and has a longer working life.
Crawler type fertilizer turning machine is a kind of high efficiency windrow compost turner. It can be used for all kinds of organic fertilizer making plants. For making sure its high performance, the maintenance is very important:
- Before running the crawler type composting machine, you need to check whether the parts are normal.
- When the machine is working, especially around high-speed parts, it’s strictly forbidden to stand around the equipment.
- If there is abnormal sound during working, you should stop the machine immediately for inspection. It is confirmed that there is no fault before continuing to work.
- If you want to check the composting teeth, transmission shaft or other parts, the machine must stop working. If you want to replace machine parts, the power must be cut off. It’s strictly forbidden to change parts when the engine is not off.
- Setelah kompos, the winding materials and hardened attachments on the turnover shaft should be removed. And it’s better to check main parts of the machine, such as the composting teeth, circuit facilities, conveyor belt and crawler tightness. If there are something wrong, you can repair the machine in time to prevent the next use.
Shunxin fermentation pot can be used for all kinds of poultry manure fast composting. For composting chicken manures, you can collect them together and add some fermenting bacteria, then put them into the fermentation pot. The composted chicken dungs can be used directly for crops, plants or granulating. After a brief understanding of chicken manure fermentation pot, what are the advantages of it? Berikutnya, you may get more information.
Small floor place: Adopts vertical structure design, the fermentation pot has high working efficiency but only covers a little space. Because of the machine is sealed, you can also use it outdoors.
Considerable economic benefits: It can compost 5-150m³ chicken manures per time(we can customize the machine according to your capacity requirement), which can greatly improve your Pabrik Pupuk Organik efficiency and bring you adorable profits.
Good environmental benefits: The sealed design can greatly improve fermenting temperature in the pot, which can kill pest eggs and grass seeds efficiently. Setelah kompos, the manures will not release bad smells. That will greatly reduce air pollution.
High fermentation maturity: If you make the organic manures ferment naturally, the whole process may take very long time, even several months. Using fermentation pot, the composting of chicken manure only takes you 7 hari -hari. High performance makes it possible to work whole year and not affected by the weather.
To make sure the organic fertilizer drying machine run smoothly and normally, the fan system can’t be ignored. There are some things you need to focus on when using fertilizer drying machine:
- Frequently observe the operation of the fan. If the flow rate is too large and does not meet the requirements, or a small flow rate is required in a short time, you can use the throttling device for adjustment.
- Regularly check the sensitivity of thermometer and oil gauge, and control the oil tank level of bearing within the specified range.
- Check the bearing base regularly, clean and add lubricating oil to prevent the bearing from burning out.
- If there is any abnormal phenomenon during the start-up, shutdown or operation of the organic fertilizer dryer fan, you should check it immediately.
- For the faults found in the inspection, find out the causes and eliminate or deal with them immediately. If they can not be eliminated or major faults are found, they should be stopped immediately for maintenance.
When making organic fertilizers, if the raw material particles are too large, it will not only affect water regulation, but also affect the mixing uniformity of materials.
Especially for some materials with large lumps or high cellulose content, such the composting of horse manure, if they are not broken to a certain extent, they will slow down the microbial decomposition rate.
Such as the common cow dung and straw compost. If the straw is not crushed before composting, even in summer, the whole composting process will cost two months; if the straw is crushed into 10 cm pieces, it will be completely decomposed in less than one month; if the rice straw is ground into 3 ~ 5mm straw powder, the complete decomposition time is only 10 ~ 15 hari -hari.
For faster composting of organic fertilizer materials, you can choose compost turning machines. They can compost the fertilizer materials in only one week.
As we all know, it’s bad for the fertilizer efficiency if the fertilizer products are easy to cake. And why it always happens? As a professional organic fertilizer equipment supplier, we find these reasons may be useful.
- The production process of organic fertilizer always is unsealed. So when you making fertilizers, the higher the air moisture content is, the easier the fertilizer materials will absorb moisture and agglomerate. High air moisture content will also make the fertilizer products caking. So it’s better to make fertilizer in dry weather or store the products in dry places. You can also choose a Mesin Dewatering for fertilizer materials and a fertilizer drying machine for fertilizer products.
- For compound fertilizers, there are different chemical fertilizer crystals in the products. If the room temperature and air moisture is high, the compound fertilizer granules is very easy to agglomerate. If you have Jalur produksi pupuk majemuk, dry granulating machine is the best choice for you. The storage of compound fertilizer granules also needs to be a dry environment.
- Another reason of fertilizer caking is the storage time. The agglomeration will happen easier when storage time is longer. Long time storage will also affect fertilizer efficiency. If you can’t run out the fertilizers in short time or you want to sell fertilizers, Anda dapat memilih kami fertilizer packing machines. They can help you store the fertilizer products easily and make it easy to sell them.
- Reduce environmental pollution
With the help of organic fertilizer production equipment, manures from animal farms can be removed at any time. Fresh animal waste is treated by a series of organic fertilizer production equipment, seperti composting machine, semi- wet material crusher, mixing machine, fertilizer dryer, dll..
Firstly, the treated manure is to remove the odor; the second is to completely kill all kinds of pathogenic bacteria, insect eggs, grass seeds, etc.; the third is to remove harmful substances and avian influenza viruses. Dengan cara ini, the maximum reduction of air pollution and environmental transmission damage and loss.
- Full development and utilization of resources
Since the organic fertilizer production equipment, a large number of livestock and poultry manure has become a huge and valuable wealth, scientific development and utilization make it into a treasure. It is a good raw material in the production of organic fertilizer, and also brings certain economic benefits to farmers.
- Increase economic benefits
Now more and more people use organic fertilizer, and the market of organic fertilizer is very good. Choosing our organic fertilizer equipment, you can get high quality organic fertilizer, which can bring you considerable profits.
Before membuat pupuk organik, the pretreatment of raw materials is needed, and these machines may be helpful:
1. Screening Machine
For some organic fertilizer factory which uses industry organic waste as their materials(such as mushrooms, filter mud and biogas residue), it’s better to screen out the extra materials before making them into organic fertilizer. With rotating fertilizer screener, you can make fertilizer more efficiently.
2. Crushing Equipment
Some organic fertilizer raw or auxiliary materials can’t be composted directly because of long or large shape. To solve this problem, you can choose a fertilizer crushing machine, seperti semi-wet crusher, cage crusher dan sebagainya. They can crush materials into small particles, which can help your fertilizer plant run more smoothly.
3. Dewatering Machine
Dewatering machine is mainly suitable for poultry manures and animal wastes. Manures always have high moisture content, it’s obvious that they are not suitable to be directly made into fertilizer. By using Mesin pemisah solid-cair, the moisture content of animal manures can be reduced to about 30%, which is the appropriate value for making organic fertilizer.
In the production process of organic fertilizer, the construction of ventilation system is very important. By controlling the ventilation rate, the system temperature can be adjusted, the suitable environment for the growth and metabolism of microorganisms can be provided. Therefore, ventilation in composting is necessary. During composting, ventilation has three main purposes: oxygen supply, dehumidification and cooling.
- Oxygen demand: the composting process is completed by providing oxygen for the growth, reproduction and metabolic activities of aerobic microorganisms.
- Dehumidification demand: ventilation can remove the moisture in the wet raw materials at higher temperature. When the air is heated by the composting substrate, the moisture can be evaporated and the compost materials can be dried.
- Cooling demand: ventilation can remove the heat generated by organic matter decomposition to control the process temperature.
The ventilation rate for oxygen supply mainly depends on the content of organic matter in composting raw materials, the proportion of degradable components in organic matter and degradable coefficient, which can be calculated by the chemical composition and degradation degree of organic matter in compost.
- Material selection is the core. When selecting materials, pay attention to the hardness of materials. The harder the material is, the more difficult it is to crush, and the more serious the damage to the crushing equipment will be.
- When the moisture content in the material is large, the material is easy to adhere in the mill, and it is also easy to block in the process of feeding and conveying, resulting in the reduction of crushing capacity. Therefore, to reduce the moisture content before crushing, so as to facilitate the pulverizer to work better.
- The more fine powder contained in the material before grinding, the more influence the crushing. As the fine powder is easy to adhere, the material with more fine powder should be screened earlier.
- The better the wear resistance of crushing equipment parts is, the greater the crushing capacity is. If it is not resistant to wear, it will damage the crushing ability.
Determine what machine you want.
The first thing you need to do for purchasing an ideal granulating machine is determine the machine you need. Suitable granulator not only can work well for your Tanaman Pembuat Pupuk, but also can help you adjust your budget.
Pay more attention to quality, not just the price.
Some fertilizer equipment supplier may recommend you very cheap fertilizer machines. You may be attracted, but whether you consider its quality or not? Purchasing fertilizer equipment is not like buying clothes, you need to consider its quality, performance and efficiency.
Choose a reliable equipment supplier.
A reliable fertilizer machine manufacturer can provide you efficient equipment with affordable price and considerate service. Choosing this kind of supplier can help you make fertilizer granules much more easily with lower cost.
1.Causes soil salinization
If chicken manure is used for years, a large amount of sodium chloride remains in the soil. Too much salt will seriously restrict the permeability and activity of the soil. The solidification of important elements such as phosphate fertilizer, potassium fertilizer, calcium, magnesium, zinc, iron, boron and manganese restricts the improvement of crop yield and quality.
2.Burning roots and seedlings
It is easy to cause plant disease and death if chicken manure is not thoroughly fermented. If you insert your hand into the soil after using the chicken manure which is not thoroughly fermented, you will feel the soil temperature is higher. This is the second fermentation of raw manure in the soil. Especially in spring and summer, when the temperature is high in the greenhouse, the secondary fermentation of raw manure will emit a lot of heat, which is easy to cause root burning
3.Bring in antibiotics
Dewasa ini, in large-scale livestock and poultry breeding, a large number of antibiotics are used to improve feed utilization and promote animal growth. Tentang 70% of antibiotics can not be absorbed after use, so the content of antibiotics in animal feces is generally high. The antibiotics contained in unrolled chicken manure will seriously affect the physiological process of crop roots and significantly inhibit its growth.
4.Breeding of root knot nematodes
Chicken manure is the camp and hotbed of root knot nematodes. The number of eggs carried by chicken manure is 100 per 1000 grams. The nematodes are extremely sensitive to chemical agents. After spraying, the nematodes will quickly move to the depth of 50 cm-1.5 m underground to escape. The nematode eggs in chicken manure are easy to hatch and multiply by tens of thousands overnight, so it is difficult to eradicate the disease.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials pile.
- Improve the permeability of the raw material pile: the turning system can process the material into small lumps, making the material pile fluffy and forming appropriate porosity.
- Mixing function in raw material conditioning: in fertilizer making, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, water content and pH value of raw materials. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
- Adjust the moisture content of raw material pile: the suitable moisture content of raw material fermentation is about 55%, and the moisture standard of finished organic fertilizer is below 20%. The forced steam emission will be formed when the material is turned by thecomposting machine, which can reduce the water content and improve the fertilizer production efficiency.
- Adjust the temperature of the raw material windrow: during the operation of the compost turner, the raw material pellets and air are fully contacted and mixed. When a large amount of fresh air is kept in the windrow, the aerobic microorganisms will become active, thus producing fermentation heat and increasing the stack temperature; when the temperature is high, fresh air can be added to reduce the stack temperature. The formation of medium temperature to high temperature and then to medium temperature to high temperature, such a cycle state, all kinds of beneficial microorganisms grow and reproduce in their adaptive temperature range.
The quality of fertilizer turning equipment can be analyzed from the aspects of its materials and treatment effect. If it is a high-quality compost turner, its structure will be more perfect, the internal use of stainless steel material, strong corrosion resistance, long service life; if it is a shoddy manufacturing equipment, then as a professional, it can be judged from its external contour.
Lebih-lebih lagi, the high-quality turner not only has high degree of automation, less energy consumption in the treatment process, but also adopts biological deodorization, which will not produce secondary pollution in the treatment process. It is equipped with auxiliary air supply heating device, which can operate normally even in low temperature environment.
After determining the quality of the composting equipment, it is particularly important to note that before formal use, it is necessary to understand some basic conditions for the operation of the process. For example, the ambient temperature should be maintained between 50 ℃ and 65 ℃ as much as possible, and the time to maintain above 55 ℃ should be more than 5 hari -hari.
In addition, the organic matter content should be greater than 20%, the moisture content should be maintained between 50% Dan 65%, and the ph value should be controlled between 7 Dan 8.5. After knowing these equipment parameters, I believe it will be helpful to your purchase.
1.Maturity of fermentation:
Appearance change: the visual qualitative judgment standard is that the fermentation will not undergo fierce decomposition, the product temperature is lower, the appearance is tea brown or black, and the structure is loose without odor;
Temperature change: after the high temperature stage, the temperature of the compost will gradually decrease. When the fermentation reaches maturity, the temperature of the fertilizer is basically consistent with the normal temperature.
2.Chemical index:
Changes of organic matter and volatile solid content: with the progress of fermentation, the content of organic matter and volatile solid showed a continuous downward trend, and finally reached the basic stability. When it reaches maturity, it can decrease by 15-30%. However, this trend is greatly affected by the source of raw materials. It is not enough to judge whether the fermentation is rotten or not.
The change of C / N ratio and inorganic nitrogen forms: during the fermentation process, part of organic carbon will be oxidized to carbon dioxide, volatilization loss, and the mass of compost pile will be reduced. Some studies have shown that when the C / N ratio of compost decreases from 25-35:1 to below 20:1, the compost will be stable.
Ratio of water-soluble organic carbon to organic nitrogen: the ratio of water-soluble organic carbon to water-soluble organic nitrogen is a good chemical indicator of fermentation maturity. When the value is about 5-6, it indicates that the fermentation has been decomposed, and this value has nothing to do with the fermentation raw materials.
- Machine and base resonance
Cause: in the production of rotary drum organic fertilizer dryer, due to the strong rotation of the equipment, it will produce a certain amount of resonance effect with the base, which is very harmful to the equipment and will also affect the working effect.
Larutan: pada awalnya, in the construction of the base, it should be poured with cement and added with anti vibration wood bed. Second, in production, pay attention to the actual capacity of the machine, not to overload the machine.
- Material blocking at outlet
Alasan: the material with more moisture is easy to form block, and the material outlet will be blocked when it reaches the outlet of organic fertilizer dryer.
Larutan: in addition to strictly controlling the process formula, when the particle size of the material entering the organic fertilizer dryer is large, the relevant personnel should be informed in time to pay attention to the discharge at the tail of the machine, so as to prevent the bag film and bag line from entering the production system.
- The meshing clearance between the big gear and the small gear is damaged
Causes: tugboat wear, block wheel wear, pinion wear.
Larutan: remove or replace according to wear condition, or install on the opposite side or update in pairs.
Working principle of self-moving manure turner: diesel engine is used as power source, working through power transmission system, materials are rotated by composting teeth, and composting fermentation of fertilizer is controlled by personnel driving.
Features of moving type compost turner:
- It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure. It can effectively mix the sticky poultry manure, microbial preparation and straw powder. It creates a better aerobic environment for material fermentation.
- According to the technical parameters of the machine, the machine can turn 400-500 cubic meters of fresh poultry manure per hour. The whole production line needs 4 or 5 personnel at most. The price advantage of finished fertilizer is obvious.
- The overall structure of this kind of turning machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to operate and strong applicability to different sites. All parts are standard parts, easy to use and maintain.
- Advanced fermentation technology. According to the principle of aerobic fermentation, the fermentation bacteria have the space to give full play to its functions.
Because of all operations and equipment operation in granulating process are carried out around organic fertilizer granulation, so organic fertilizer granulator occupies an important position in the whole organic fertilizer production process.
The quality of granulation also affects the shelf life and the degree of going out of the organic fertilizer granules, thus affecting the sales price.
Maintenance method of organic fertilizer granulator:
- Keep the working site clean and prevent the dust and sundries from entering the granulator and affecting the work.
- Check the lubrication condition of all working parts and use lubricating oil in time to ensure the normal operation of the machine.
- Always pay attention to the operation of organic fertilizer equipment. If abnormal sound is found, it should be stopped immediately and checked. After troubleshooting, it can be used. If the corresponding reason is not found, the machine can not be started.
- When the organic fertilizer equipment is overhauled, the working clearance should be re measured each time and adjusted, and it can be continued to use after meeting the standard.
- If the organic fertilizer equipment can not operate by pressing the program controller, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.
Working Process：
- Put the raw materials into the composting groove.
- Raw materials are stirred to the outlet by the equipment every day, and the traveling distance is same.
- After 30 days of fermentation, the raw materials will be completely composted and converted into organic fertilizer.
- After a period of aerobic fermentation, the finished organic fertilizer can be obtained from the outlet every day, and the cyclic fermentation of fertilizer can be formed.
Tip: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermented organic fertilizer contain more organic matter and improve the utilization rate of organic fertilizer.
Characteristics：
- With high efficiencyand stable operation, it can compost different materials evenly and consumes low energy.
- Centralized control of control cabinet can realize manual or automatic control function.
- Equipped with soft starter, the impact load is low when starting.
- The composting teeth are firm and durable, and has certain crushing and mixing functions for materials.
- Limit travel switch for safety and limit operation.
In order to ensure its service life, timely maintenance and care should be taken in the process of operation.
To help you make fertilizer granules more efficiently, we always provide you considerate customized service:
Parts of different granulator: when granulating, especially using rotating granulators, the temperature would greatly improve, which would fasten the evaporation of raw material moisture. So if you have the needing of keeping moisture, we can equip a spray system for you. It can spray water to the materials when granulating, greatly improve the quality of fertilizer granules. Untuk Granulator roller ganda, we can customize the shape and size of the ball socket of the roller sheet for you.
Capacity: we can making different capacity granulators, they can meet your need of starting small, medium and large tanaman pembuatan pupuk organik. The price is also very reasonable.
Other aspects: we can design the height of the granulator according to your fertilizer plant layout. That will make sure the fluency of your fertilizer plant and improve the granulating rate. Even the color of the granulator can also be customized if you want.
ShunXin has more than 15 years of domestic and foreign trade experience. That helps us form a complete service system.
Pre-sale service: With 15 minutes after receiving your information, we will timely contact you and provide you professional service including product inquiry, technical support, product service complaint, warranty, consultation of spare parts and so on.
Free project design and installation guidance: If you don’t have the experience of starting fertilizer factory, we can provide you free layout according to your information. We can also arrange professional technician to guide you how to install and use the machines.
Customized service: Considering that some customers may have special need of our equipment, we launched customized service. We can customize the machine based on your demand, such as the capacity, powder, some auxiliary parts and the appearance of the machine. These are all for you to get the ideal machine.
After-sales service: After your machine is put into operation, we will follow up and visit irregularly to check the machine operation, production capacity, service condition of wearing parts and other problems you get when producing fertilizers, so as to solve the problems immediately and give you more technical guidance.
There are three forms of organic fertilizer you can make: composting fertilizer, powder fertilizer and granular fertilizer.
Making composting fertilizer doesn’t need many steps. You just need to build composting groove or pile raw materials into long windrows. Then choosing appropriate organic fertilizer turning equipment to help materials get better fermenting. Setelah kompos, you can use the products for your plants.
If you want to get powder fertilizer, you can use a fertilizer crushing machine, it can crush the organic fertilizer materials into even powders with small particles.
Making granular fertilizer is the finish processing of powder fertilizer and composting fertilizer. With a granulating machine, you will get wonderful organic fertilizer pellets.
A whole composting process contains 4 necessary stages:
- Heating stage. In the early stage of composting, the microorganisms in composting are mainly mesophilic and aerobic. They start the fermentation process of composting, and decompose organic substances (such as simple sugars, starch, protein, etc.) under aerobic conditions, and generate a lot of heat. The composting temperature is continuously increased from 20℃ to 40℃.
- High temperature stage. With the increase of temperature, the thermophilic microorganism gradually replaced the medium temperature type and played a leading role. The temperature continued to rise, reaching above 50℃in a few days, and entered the high temperature stage.
- Cooling stage. When the high temperature stage lasted for a certain period of time, most of cellulose, hemicellulose and pectin had been decomposed, and the complex components which were difficult to decompose and the newly formed humus were left. The microbial activity was weakened and the temperature gradually decreased. When the temperature drops below 40℃, mesophilic microorganisms become the dominant species.
- Maturity stage. Setelah kompos, the volume of compost is reduced, and the temperature of compost decreases to a little higher than the air temperature. At this time, the compost should be compacted to cause anaerobic state and weaken the mineralization of organic matter, so as to maintain the compost.
- Control the quality of powder fertilizer materials.
Strictly control the quality of powdery raw materials according to the formula of making organic fertilizer granules. Good quality fertilizer materials makes the granules making process more efficient. If there are too much extra materials in powder fertilizer, the quality and granulating rate will be affected.
- Control the moisture content of powder fertilizer.
The suitable moisture content of raw materials is about 30%. If the moisture is too high, they would stick together. If the moisture is too high, they may not have enough cohesion to become fertilizer granules.
- Choosing reliable disk granulator supplier
A reliable fertilizer machine manufacture must can provide you high performance equipment. That’s also the basis for increasing the granulating rate. Take ShunXin disk granulator as an example, we design scraper and spray system for the pan granulator. They are used for reduce the fertilizer sticking on the disk and keep the moisture content of fertilizer materials.
- Improving the technical level of operator.
Operating is the key to produce quality fertilizer granules. It is very important to strengthen the training of operators’ skill level. Or you can hire experienced workers.
Composting is a process in which the manure collected in the fecal canal of the farm is dehydrated by a solid-liquid separator, and then mixed with some auxiliary materials to adjust the carbon nitrogen ratio. Through the up and down tossing of the composting machine, aerobic fermentation is carried out to form organic fertilizer and soil amendment, so as to achieve the purpose of harmless, reduction and resource utilization.
The emergence of the compost turning equipment is gradually replacing manual material turning. It has the following functions in composting.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials windrow.
- Improve the permeability of raw material windrow: the turning system can process the materials into small lumps, and make the thick, elastic and dense raw material windrowbecome fluffy and form appropriate porosity.
- Mixing function in raw material conditioning: di dalam proses pembuatan pupuk, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, water content and ph value of raw materials. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
As an efficient organic fertilizer granulating machine, the pelletizing rate of rotating drum granulator can reach 90%, and the it’s easy to operate and maintain. The specific advantages are as follows:
1. Increase the material temperature during the operation of the drum granulator, so that the moisture content of the material after pelletizing is low and the drying efficiency is improved.
2. The drum granulator is lined with rubber engineering plastics, so the raw materials are not easy to stick to the cylinder, and have the function of anti-corrosion and heat preservation.
3. Ultra high molecular weight polyethylene is used to build the inner lining of granulator equipment, which eliminates the phenomenon of material sticking to the wall and reduces the labor intensity of workers.
4. The drum granulator has large capacity, low power consumption, low maintenance cost and long service life.
ShunXin rotary drum granulating machine has great efficiency and quality, choosing it, you will make fertilizer much easier.
Organic fertilizer materials always are some animal wastes or livestock manures. These materials always have bad smells, which are bad to environment and people’s health. So how to solve the odor? You may get the solution from the following content.
- Make a good formula of raw materials and keep the raw materials mixed well. Before composting, the livestock manures always need to be mixed with some auxiliary materials. Mixing them evenly can partly reduce the bad smells of manures.
- Store raw materials as quickly as possible. If you don’t collect and store the raw materials in time, the materials may compost naturally, produce bad smells. The fertilizer efficiency also will be reduced.
- Keep the moisture content of materials about 30%.
- Ensure the air permeability of raw materials. If the materials can’t contact enough air, the anaerobic fermentation will occurs, which will cause serious bad smeels.
- Make sure the composting site is flat ground, prevention of puddles and ponding.
- Keep the composting machine clean and dry.
In the working process of organic fertilizer granulating machine, it is required that the material has a certain viscosity. Beberapa bahan baku longgar setelah fermentasi, dan tidak mudah untuk granulasi. Jika tidak mudah untuk granulasi, Beberapa air atau perekat harus ditambahkan untuk meningkatkan viskositas material. Peralatan Pupuk Organik pan granulator Dan Granulator Rotary adalah granulasi dengan metode pelet. Air atau pengikat akan ditambahkan dalam proses granulasi untuk memastikan granulasi bahan yang halus. Granulator pupuk organik baru mengadopsi metode granulasi basah, dan materi setelah fermentasi dapat secara langsung diberi granulasi, tanpa operasi proses lain.
Jika kadar air materi terlalu tinggi, Anda dapat menambahkan beberapa bahan kering untuk menetralkan kadar air. Jika kadar air terlalu rendah, Mudah untuk granulasi.
Sebelum granulasi, Tidak perlu menghentikan pemrosesan, crushing and composting of raw materials, which can directly realize the batching processing and direct granulation, which not only saves a small amount of power input, but also effectively reduces the cost, and also realizes the greater improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new type of organic fertilizer wet granulator also achieves 100% organic content, realizing the exclusive manufacture of pure organic fertilizer.
To get more profits from organic fertilizers, the best way is to improve the nutrient purity. There are two suggestions:
Roughing of raw materials–screening
The raw materials of organic fertilizer are always some animal manures, industry wastes, sludge and so on. There are many useless materials, yang tidak cocok untuk menjadi pupuk, tetapi juga berbahaya. Untuk memilih mereka, you can choose Mesin penyaringan. Peralatan ini dapat menyaring masalah yang berlebihan dari bahan baku. Setelah pemutaran, Kualitas pupuk sebagian dapat ditingkatkan.
Finishing yang bagus–kompos
Ini adalah pemrosesan yang mendalam dari bahan yang disaring, Dan itu terutama cocok untuk pembuatan hewan pembuangan limbah. Dengan bantuan peralatan kompos, Pupuk bisa menjadi fermentasi yang baik. Karena suhu tinggi saat pengomposan, gulma tanaman, Telur hama dan bahan berbahaya lainnya bisa sangat hancur. Sebagai akibat, Produk pupuk memiliki kualitas dan daya saing yang lebih baik.
Sebelum mengetahui cara mengurangi kelembaban kotoran hewan, kita harus tahu mengapa mereka perlu di -air. kompos pupuk kandang or Jadikan mereka menjadi grnauler pupuk organik, Kelembaban tinggi akan menjadi penghalang. Itu akan menyebabkan banyak pertanyaan, seperti hilangnya nutrisi pupuk, polusi udara, bau buruk dan pembiakan lalat.
Jadi bagaimana membuang kotoran hewan ke kelembaban yang sesuai?
Cara tradisional adalah dengan embun air secara alami. Itu akan menghabiskan banyak waktu, Memperpanjang proses membuat pupuk. Untuk mempersingkat waktu yang mengonsumsi dan meningkatkan efisien Membuat Produk Pupuk Organik, Kami merancang dua jenis kinerja tinggi Mesin pemisah solid-cair: Jenis ekstrusi sekrup dan saringan miring. Mereka memiliki kapasitas yang besar dan otomatisasi tinggi untuk kotoran hewan yang meriam. Menggunakannya, Anda akan membuat pupuk lebih lancar.
Bahan mana yang cocok untuk metode granulasi kering?
Bahan pupuk dengan sekitar 10% kelembaban can be regarded as dry materials. Dry granulation method is the way to make dry fertilizer materials into granules. So no matter you want to make organic fertilizer or compound fertilizer, the dry granulation method is suitable.
What machines are used for dry granulation?
Dalam Shunxin, there are two kinds of dry granulation equipment: Granulator roller ganda and flat die granulating machine. The first one makes fertilizer granules by the extruding of two rollers. The second one works by the extruding of roller and granulating mold. The most convenience of these two granulators is that you don’t need to dry the final granules, that will save you the cost of drying machine. And no matter which one you choose, all of them can work well for your fertilizer making plant.
Kotoran ayam selalu menjadi bahan pupuk yang efisien untuk tanaman. Tetapi jika Anda menyuburkan ayam ke tanaman secara langsung dapat menyebabkan beberapa masalah. Untuk memanfaatkan pupuk ayam yang lebih baik, Ada dua cara utama untuk memilih.
Yang pertama hanyalah pengobatan–kompos. Anda bisa menggunakannya Kompos Turners untuk membantu mereka berfermentasi. Yang akan menghancurkan bahan yang tidak berguna di kotoran ayam, seperti telur hama, gulma rumput dan beberapa hal berbahaya.
Yang kedua adalah pemesinan yang bagus–Granulasi. Itu artinya Butir pupuk ayam menjadi pelet. Menggunakan cara ini, Anda akan mendapatkan butiran pupuk pupuk ayam yang bagus. Anda dapat menggunakannya untuk tanaman Anda sendiri atau Anda dapat mengemasnya ke dalam tas untuk dijual. Tidak masalah menggunakan atau menjual, Dengan cara ini sangat disarankan.
1. Dewatering
Pupuk unggas memiliki kadar air yang tinggi, yang akan mempengaruhi proses granulasi mereka. Oleh karena itu, pengatur air kotoran hewan oleh Mesin pemisah solid-cair sangat diperlukan.
2. Kompos
Hewan unggas selalu tidak memiliki kapasitas pencernaan yang baik. Jadi ada beberapa bahan yang tidak berguna di pupuk kandang mereka, seperti telur hama dan tanaman gulma. Dan mereka fermentasi secara alami membutuhkan biaya lama. Dalam kasus untuk menyelesaikan masalah ini, Anda perlu kompos mereka sebelumnya.
3. Metode granulasi
Pupuk dengan tentang 10% Kadar air cocok untuk dry granulation equipment; 10%-30% kotoran kelembaban membutuhkan peralatan granulasi basah.
4. Pengeringan
Menggunakan mesin granulasi basah, Butiran pupuk terakhir perlu dikeringkan. Untuk mempersingkat waktu yang memakan waktu, Anda dapat memilih kami fertilizer drying machine.
Kompos mengacu pada proses membantu pupuk hewan menjadi lebih baik difermentasi dengan kompos Turners. Ini adalah langkah penting pabrik pupuk organik.
Sebagai bahan yang efisien dalam membuat pupuk organik, Pupuk hewan selalu perlu dikomposkan sebelum menjadi produk pupuk. Bahan kompos akan memiliki kemurnian nutrisi yang lebih tinggi. Untuk membuat pupuk pengomposan berkualitas, kinerja tinggi compost turning equipment sangat diperlukan. Mereka dapat membuat kompos kotoran angin atau bekerja di alur fermentasi. Menggunakannya, memakan waktu untuk fermentasi kotoran dapat diperpendek, hal -hal yang tidak berguna seperti telur hama, Tanam biji dan bau buruk, bisa benar -benar dimusnahkan.
As for Granulator pupuk jenis berputar, Anda dapat menyesuaikan kecepatan putar rotor. Ingin butiran pupuk besar, Anda dapat mengatur rotor dengan kecepatan berputar rendah. On the contrary, ingin pelet pupuk kecil, Anda hanya perlu mengikat kecepatan rotor yang berputar.
Untuk menyesuaikan ukuran bola pupuk yang diproduksi oleh Granulator Disk, Anda hanya perlu menyesuaikan sudut kemiringan dari cakram pelet.
Merujuk ke Mengekstrusi granulator, Gaya ekstrusi dapat disesuaikan dengan sistem hidrolik. Tekanan ekstrusi kecil membawa lubang besar, Pelet akan besar. Tekanan ekstrusi besar membawa lubang dan butiran kecil.