で 2020, 有機肥料設備に関して多くの取引を行いました. の初めに 2021, に使用されているベストセラーマシンをまとめました。 有機肥料を作る SXで. 以下が詳しい情報です.
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固液分離機
有機肥料を作る, 材料は常にあらゆる種類の鶏糞と動物の排泄物です. 私たちが知っているように, 肥料は常に水分含有量が高い, そのため通気性が悪くなります. それから、 肥料管理プロセス 非効率的になる可能性もあります. この問題を解決するために, 2種類の鶏糞脱水機を設計しました: スクリュー押出タイプと傾斜ふるいタイプ.
統計によると, 牛糞脱水機と鶏糞脱水機はSXで最も人気のある牽引モデルです. 優れた性能と安定した効率を実現, 私たちの 固液分離器 多くの顧客にとって最初の選択肢となる.
- 溝型堆肥化装置
堆肥化は完全なプロセスにおいて最も重要なプロセスです 有機肥料生産工場. 肥料製品の品質を保証するものです. 私たちのすべてにおいて、 肥料堆肥化機, 溝タイプが最も経済的かもしれません. 肥料プラントの規模を問わず, 溝型コンポストターナーで効率よく作業可能. 大規模な堆肥化のニーズに対応, より多くの堆肥化溝を構築する必要があるだけです.
採用 好気性堆肥化方法, 当社の溝堆肥ターナーは肥料材料を粉砕し、均一に混合することができます。. ちょうどあとくらいに 15 日, 肥料の堆肥化が効率的に完了します.
- ロータリードラムグラニュレーター
堆肥化後, 肥料は粉末状になります. 一般的に, あなたはできる 堆肥化肥料を詰める 自分で使用または販売するため. しかし、ほとんどの人はそれを選択します 肥料の粉末を粒状にする. それは、粒状肥料の方が構造が安定し、肥沃度が高い可能性があるためです。, 輸送がより簡単になる可能性があります.
については 有機肥料造粒機, 回転ドラムペレタイザー 一番売れているものです. 採用 湿式造粒プロセス, 高速回転ドラムによる遠心力により、肥料原料が細かい粒状に凝集します。.
さらに, ドラム造粒機も使用できます 化成肥料を作る, それを選ぶ, 本当に低コストで高い利益を得ることができます.
ローラー押出造粒機とも呼ばれます ダブルローラー押出グラニュレーター. 主に2枚の肥料ローラーシートを押し出して複合肥料ペレットを製造するために使用されます。. 合理的なデザインと構造で, 当社のローラー押出造粒機は常にベストセラーの乾燥粉末肥料ペレタイザーです。. では、造粒機を効率的に使用するにはどうすればよいですか? 5 ローラー押出造粒機肥料製造プロセスのステップは次のとおりです:
1.適格な肥料材料を 肥料混合機 そしてそれらを均等に混ぜます. この手順の前に, 肥料バッチングマシンを使用して、各肥料材料の割合を確認できます. SXで, 我々は持っています 自動動的肥料バッチングマシン 継続的に広く使用されています 化成肥料の製造工程.
2.肥料原料をローラー押出造粒機に供給します。 ディスク肥料供給機. 混合された材料は、垂直スクリューフィーダーを介して、2つの対向する回転ローラーシャフト間のギャップに追加されます。. 押出プロセス中, 材料の圧力は徐々に増加します. 2軸間の隙間が比較的小さい場合, 材料の圧力が比較的大きい, そして徐々に減少していきます. 押出成形工程において, 混合物の見掛け密度は、次のように増加させることができます。 1.5-3 マテリアルの空volXumeの減少による倍増.
3.顆粒化後, 肥料ペレットを輸送する 回転スクリーニングマシン. 小さな肥料粒子はディスク肥料ミキサーに戻すことができます。. 大きな肥料粒子は肥料粉砕機によって小さなサイズに粉砕されます。, その後、供給機に搬送します.
4.破砕後, 不適格な材料はローラー造粒機に供給され、再度造粒されます。. このプロセス中に, 肥料原料の利用を大幅に改善できる.
5.やっと, 最終的な肥料ペレットを袋に詰めることができます。 自動肥料包装スケール. そうすれば、肥料の保管と積み込みがはるかに便利になります.
堆肥化プロセスは、適切な水分含有量の下で微生物によって有機材料を分解し、安定化するプロセスです, 酸素濃度およびその他の条件, 寄生虫の卵や有害な微生物を殺すという目的を達成するため. 堆肥化された材料には病原菌や雑草の種が含まれません, そのため、作物により高い栄養含有量をもたらすために土壌に適用するのに適しています。.
堆肥化プロセスには通常発酵が含まれます, 回転とエアレーション. お勧めとして, 溝のタイプ 好気性堆肥化 配信システムがある, 転倒システムとエアレーションシステム:
1. 溝型堆肥化機: 材料発酵における水分とpHの要件を満たすため, いくつかの微生物を追加する必要がある. 撹拌機能を最大限に発揮できるターニングマシン, 原料の浸透性を向上させる, 同時にたくさんの空気を吸収します, 堆肥山の温度を上げます. 温度が高すぎる場合, 新鮮な空気を再び吸収することができます, また気温が下がりますように.
2. 物流トラック: 堆肥化溝に材料を均等に分配できます。, フォークリフトが溝に頻繁に出入りする必要がないようにするため. 原材料の搬送コストを大幅に削減し、作業効率を向上させます。.
3. クレーンの移動: 各溝好気性堆肥化システムは通常、次のもので構成されます。 8-10 堆肥化溝, ただし、通常必要なのはコンポストターナー 1 台だけです. 投資を節約するために, 堆肥化溝ごとに旋盤の位置を切り替える必要がある, 移動クレーンが良い役割を果たします.
4. エアレーションシステム. エアレーションシステムの機能は、溝内の肥料材料を換気し、酸素を供給することです。, 材料中の微生物が酸素と相互作用できるようにするため, その後、材料を完全に堆肥化して貴重な腐植土を生成することができます。. 堆肥化時間も大幅に短縮できます.
使用時は給電と排出の2通りの方法があります 溝タイプの堆肥ターナー: バッチおよび全体の供給と排出. 一括供給・一括排出の特徴は、毎回堆肥化溝の先端で供給することです。, そして材料は旋盤によってもう一方の端に移動されます. 肥料堆肥化プロセス全体が完了するまで、2 回目の給餌が何度も始まります。. 全体的な供給および排出特性は、発酵タンク全体が一度に満杯になることです。, そして発酵サイクルが終わると, 材料はバッチで排出されます.
溝型ターナーの特徴:
1.堆肥化幅は2〜6mです. 堆肥化プロセス全体に費用がかかるだけです 7-10 数日で堆肥化できる 80-360 1時間あたりの肥料材料の立方メートル.
2. この機械の革新性は、地下空間の深層プール設計と長距離旋回の新技術を利用することです。, 限られた土地を活かして、 有機性廃棄物の大規模処理.
3. 独自のプール式連続好気発酵技術を採用し、有機性廃棄物を素早く分解, 脱水した, 殺菌・消臭済み, 無害で資源ベースの治療という目標を達成するために.
溝型堆肥化機の堆肥化溝構築の要件:
堆肥化溝は鉄筋コンクリート構造である必要があります. 2 つの隣接する溝は同じ溝壁を共有します, 壁の幅は旋盤の要件に従って決定されます。. 溝の壁はターナーの圧力に耐えられる必要があります, and the bottom plate of composting groove should not only bear the gravity of fertilizer materials, but also bear the gravity of loader, and meet the requirements of ventilation.
1. Adjustment of material moisture: the moisture content of composted animal manure should be adjusted to 40-65%. Low moisture content may cause slow fermenting; high moisture content makes poor ventilation. したがって, if the manures moisture content is too high, you can add some mushroom residue, straw and sawdust. All you can choose our manure dewatering machine to save time and energy.
2. Ventilation process. In the aerobic composting process of poultry waste, oxygen supply measures should be increased in the operation process. According to the need, the oxygen supply can be flipped or forced by tools.
3. Working of 有機肥料ターナー. 一般的に, 後 48 原料の積み上げに何時間もかかる, 材料の温度は次のように上昇します 50-60 ℃以上 65 ℃後 72 時間. いつもの, 発酵過程が現れます 2-4 以上の高温の時間 65 ℃, ひっくり返すと発酵が完了します 2-4 時代. 発酵物は濃い茶色でした, 発酵が終わると温度が下がり始めました. 温度が室温まで下がったところで, 発酵が完了しました.
4. 好気性発酵サイクル制御. 適切な温度と湿度の下で, 発酵プロセス全体を次の手順で完了できます。 7-15 日. この工程により消臭効果が得られます, 殺虫殺菌発酵.
上記以外の事項, 有機肥料の製造過程で, 塩素イオン含有量に注意する必要があります. 肥料によっては塩素イオンを多く含むものもあります, また、一部の製造業者は、総栄養素中の窒素を増やすために、有機肥料に塩化アンモニウムを添加しています。. しかし、塩素イオン含有量が多すぎると作物の生育に影響を及ぼします。.
の乾燥装置に 有機肥料生産ライン, 焼成温度は非常に重要です, 乾燥の品質に直接影響します. したがって、焼成温度を厳密に管理することが非常に重要です. ただし焼成温度は常に変化します, では、どうやって温度をコントロールするかというと、 肥料乾燥機?
1. 焼成温度が低くなると, 乾燥機の供給量を調整して材料を減らす必要があります. 焼成温度が高く、送り速度が速い場合, 肥料原料を供給する代わりに石炭をまず減らすべきである.
2. ドライヤーの高さ位置エネルギー差を解消. これが粉飛びの主な原因です. ホッパーの粉体落下による高さ位置エネルギー差の解消, 荷役装置の保護カバーとシュート. シュートの落下と傾斜角度を減らすために最善を尽くす必要があります. 気密室によっては負圧を生じさせた方が良い場合もあります, ほこりがたまりやすいもの.
3. 乾燥機の密閉制御. 部分的に密閉することも可能, 一体的に密閉または密閉されたチャンバー, 等, 発塵箇所はシールカバーで密閉可能, 材料の飛散や粉塵を大幅に軽減できます。.
4. The transportation equipment with good sealing performance shall be used to reduce the height difference and inclination angle of discharge material flow, and the flow separation facilities shall be set as far as possible. It can not only enhance the configuration flexibility and efficiency of each operation room, but also reduce the scattering and dust.
5. Use the exhaust system. In order not to let the dust bring more pollution, we can also remove the indoor dust through the exhaust system, that is to remove the indoor exhaust gas.
1. In the composting process of 有機肥料製造植物, the materials should be crushed. The composting of organic fertilizer needs to be fully turned over. Some raw materials may don’t have suitable particle size, 堆肥化効率に影響を与える. したがって、材料を粉砕せずに混合して堆肥化することはできません。.
2. 粉体肥料の加工工程中, 有機肥料粉砕機 必要です. 堆肥化肥料原料の二次発酵後, 材料によっては固まったりくっついたりする場合があります, それは肥料の品質を低下させるでしょう.
- 農業機械施肥では有機肥料の粒度をコントロールする必要があった, 有機肥料の粒が大きいと施肥ムラが生じやすい, そのため、粉末状の有機肥料を加工する際には、有機肥料粉砕機を使用して粒度を細かくする必要があります。.
- 5mmに砕いた粉末状の有機肥料で、梱包しやすくなっています。. さらに, 肥料のサイズが大きすぎると輸送が不均一になりやすい, ブロッキングさえも, 有機肥料粉砕機も必要です.
3. 粒状有機肥料の製造中, 有機肥料粉砕機も必須.
- 粒状肥料は通常、押出法または凝集法によって製造されます。. 押し出しでも凝集でも, 粉末有機肥料のサイズは次のように制御する必要があります。 50 メッシュ, 造粒効果が理想的になるように. したがって, 1〜5mmの粉末肥料は粉砕装置で処理する必要があります.
- 有機肥料粒子の硬度を上げるため, 有機肥料原料を粉砕する必要がある. 有機肥料は、密度が非常に小さい有機材料の一種です。. 密度を高め、適度な程度を達成するために, 粉末肥料は十分に小さい必要があります, それが要件です 50 メッシュ.
穴径の関係で, シリンダーの長さとプロセス要件 有機肥料ドラム乾燥機, 溶接方法は設置時に選択されます. 乾燥機を設置する最良の方法です, しかし、溶接工程のポイントや溶接品質をマスターできない場合は、, 乾燥効果に重大な影響を及ぼします. 溶接品質が機械の性能に影響を与えないようにするため, 溶接の品質に注意を払う必要があります. 溶接工程では, 溶接の3つの品質要素を把握する必要があります:
- 溶接残留物を適時に除去する. 機械の密閉性は乾燥効率とエネルギー消費量に直接影響します。. 溶接がうまくいかない場合, 高温高圧のため, 装置は腐食亀裂やシール脱落を起こしやすい, 溶接部分を取り外す必要があるため、.
- 溶接後, 洗浄作業は、不純物が機械の性能に影響を与えたり、機械に損傷を与えたりすることを避けるために行う必要があります。, 肥料乾燥装置以外にも, すべての肥料製造機にとって、作業後のタイムリーな洗浄は非常に重要です.
- 専門的な溶接検査を実施. インストール後の修理は 2 回までにしてください, したがって、溶接後の機械は曲げ試験と引張強度試験に合格する必要があります。, 機械を確実に生産できるようにするため.
Belt conveyor is the necessary equipment in a complete fertilizer making factory. It can make sure the whole plant work smoothly and is the basis of high efficiency. So the maintenance of fertilizer conveying machine is very important. So what things need to be considered when using 肥料輸送機?
1.The belt should be kept clean during use and storage, avoid direct sunlight or rain and snow, prevent contact with acid, alkali, oil, organic solvent and other substances, and be one meter away from the heating device.
2.The warehouse temperature should be kept between 18-40 ℃ and the relative humidity should be kept between 50-80 ℃. During the storage period, the conveyor belt must be placed in rolls instead of folded.
3.Different types, specifications and layers of conveyor belts should not be connected together, 固定アンロード装置は低速で使用する必要があります。.
4. 送り方向はベルトコンベアの走行方向に沿ってください。. ベルトコンベア上への材料落下の衝撃を軽減するため. アイドラー間の距離を短くし、コンベアベルトの受け取り部分にはバッファーアイドラーを使用する必要があります。.
5. ゴム製コンベアベルトの走行速度は以下でなければなりません。 5 MS. ブロックサイズが大きく、耐摩耗性の高い材料を輸送する場合, 搬送速度は低速でなければなりません. 規定速度を超えた場合, ベルトの寿命に影響が出ます;
6. ベルトコンベアを使用する際は次のことに注意してください。:
- アイドラーが材料で覆われないようにする, 回転が硬くなる, ドラムとベルトの間に詰まった材料の漏れを防ぎます, 可動部の潤滑に注意してください, ただし、コンベアベルトにはグリースを塗らないでください;
- 本機の電源を入れる前に, 搬送ベルト上に何もないことを確認する必要がある;
- コンベヤベルトがずれたり切れたりしたら, オペレーターは時間内に修理する必要がある;
- コンベアベルトがフレームに邪魔されないようにしなければなりません, 破損や破れを防ぐ柱やブロック材.
完全な 有機肥料製造植物 堆肥化が含まれています, 混合, 押しつぶす, 顆粒化, 乾燥およびその他のプロセス. 表面から, 粒子が形成されるため, 乾燥させる必要はありませんか? 実際には, 粒状製品の乾燥は非常に重要です. それで、なぜ顆粒後に肥料を乾燥させる必要があるのですか?
1.粒状有機肥料の含水率を下げる
私たち全員が知っているように, 有機肥料原料の水分含有量が比較的高い. 一連の工程で材料の水分は減少していますが、, 最終製品の水分含有量は次のとおりです。 20% そして 40% according to the characteristics of the materials. In order to prevent fertilizer products from sticking, drying is necessary.
2.Increase the strength of organic fertilizer pellets
In the process of making commercial organic fertilizer, low strength granules are disadvantageous to commercial packaging and transportation. In the process of transportation, low strength fertilizer granules may increase the damage rate of particles. したがって, to meet the needs of high economical profits, a 肥料乾燥機 is necessary for organic fertilizer producing.
3.Extend the storage life of fertilizer pellets
After making organic fertilizer materials into granules, it takes time from packaging to application, which requires the long preservation of organic fertilizer without reducing the nutrients of fertilizer. The loss of nutrients is often due to volatilization and particle strength reduction, so drying can effectively extend the storage and transportation period of granules.
上記の情報から, it’s easy to know that after granulating, using a fertilizer drying machine can reduce pellets damage, moisture content and efficiently prolong the pellets storage life. したがって, a drying machine is very important to a complete fertilizer making line.
有機肥料と化合物肥料は、農場で一般的に使用される肥料です. 彼らは植物や作物に異なる機能を持っています. 実際には, さまざまな肥料をブレンドすると、作物がより高い収穫量をもたらす可能性があります. あなたが肥料メーカーであろうと農場の所有者であろうと, making blending fertilizer can also bring you wonderful profits. So what are the advantages of blending fertilizer?
- Compound fertilizer has high nutrient contents, fast fertilizer effect. But the duration of fertilizer effect is short, and its fertility is very simple. But organic fertilizer is just the opposite. したがって、有機肥料と複合肥料をブレンドすると、お互いを完全に補完し、植物の成長に必要な栄養素を満たすことができます。.
- 化成肥料を使用する, 一部の栄養素は土壌に吸収され、土壌の硬化を引き起こす可能性があります. しかし、有機肥料と混合すると、化成肥料と土壌の結合面が減少する可能性があります。, 化成肥料が土壌に固定される可能性を減らす, 肥料栄養素の利用可能性を高める.
- 一般的に, 化成肥料は溶解度が高い, 利用後は土壌に高い浸透圧が発生します。. それは作物による栄養分と水の吸収に役立たない, 栄養素が失われる可能性が高くなります. 化成肥料と有機肥料を混合肥料にする場合, 問題は完璧に解決できる, which is conducive to the absorption of nutrients and water by plants.
Except for making organic and compound blending fertilizer, there are also many other blending fertilizer making projects. プロの肥料マシンサプライヤーとして, we can provide you complete fertilizer making layouts and economical equipment.
As the basis of making high efficiency organic fertilizer, composting is also the most important process to manage organic fertilizer materials. To save the cost of buying turning machine, many people choose used or second hand fertilizer compost turner. Its price is truly lower than new composting equipment. しかし、実際には, the used fertilizer turning machine is not recommended. The reasons are as follows.
Crawler Type Organic Fertilizer Compost Turner
1. Performance
It’s obvious that the performance of used compost turner is not good as new turning machine. Old turning machine must have been working for long times, no matter the wearing parts or core parts, they must have different degrees of wear and tear. Ageing machine parts makes the machine unstable capacity and higher energy consumption, the final composting fertilizer may also don’t have high quality.
それどころか, a new turning machine with high performance parts have stable structure and excellent capacity, in addition, it costs low energy.
2. Maintenance cost
With old equipment parts, the maintenance of used composting machine may cost you a lot of time and money. If you don’t know much about mechanics, buying a used fertilizer turner is really not a wise choice.
SX有機肥料堆肥反転機は, 機械には最高品質の材料を使用します. 溝式コンポストターナーなど, 堆肥化する歯は少なくとも1年間は機能します. それを選択します, 高頻度のメンテナンスに煩わされることはありません. たとえ機械が壊れても, 合理的な構造で, 簡単にメンテナンスできます. 修理方法がわからない場合, 無料のメンテナンス指導を提供します.
移動式コンポストターナー配送
3. 保証
中古旋盤のほとんどは個人販売されています。, つまり品質保証が得られないということです. 機械の代金を支払ったら, 販売者はアフターサービスを提供しません. 機械にトラブルがあっても, 自分でしか解決できない.
ただし、正式な肥料回転機サプライヤーを選択した場合, これらの問題は存在しないでしょう. それ以上 15 長年のビジネス経験, SXは常に高品質の肥料機械を低コストで提供します。. 最も重要なことです, 1年間の保証を提供します. 肥料製造機を納入された翌年, 機械に品質上の問題がある場合, メンテナンスサービスを提供できます.
最近では, ますます多くの人々が有機肥料を作っています. そして、人々が選択する最も一般的な方法は、 有機物をペレットにする.
有機肥料顆粒を作りたい, 顆粒化機の選択は非常に重要です. 現在のところ, 人は常に選択します 回転ドラム造粒機 そして パン型造粒機. 大規模有機肥料湿式造粒工場ではこの2台の造粒機が常時使用されています. なので、小容量が欲しい場合は 有機肥料造粒工場, 肥料ボールを経済的に作る方法?
大型有機肥料造粒機のほか, 少量の乾燥肥料ペレットを製造するための特殊な造粒機も備えています。: dry flat die granulating equipment. Adopts dry extruding granulating method, pellets produced by this granulator don’t need to dry. You can pack them directly, which can save you the cost of 乾燥機.
The fertilizer pellets are cylindrical with diameter about 3-8mm. So if you want to get fertilizer balls, we have the polishing machine. Fertilizer polishing equipment is an auxiliary machine used with fertilizer granulators. It can bring fertilizer pellets more uniform and round appearance. For small scale organic fertilizer line, connect flat die granulator with polishing machine, you will get round fertilizer balls more economically than using other granulator.
If you want to make large scale organic fertilizer balls by this way, you just need to buy more flat die granulators, and we can design reasonable layout for you.
ロータリードラムグラニュレーター is an important machine in compound fertilizer making factories, which is used for large scale fertilizer materials granulating. Besides compound fertilizer granulating, it also can be used for organic fertilizer manufacturing line. But we learned some customers found the problem of high temperature of the gearing. That may affect the performance of the whole machine. So what are the reasons? And how to solve this problem?
初めに, the lubricating oil is insufficient. The lack of lubricating oil will lead to the increase of friction between bearing and the machine, which will cause excessive temperature. So adding enough lubricating oil before using the granulator is very important.
第二に, if the lubricating oil is not clean, the bearing will be affected by dust. With the increasing dust, the gearing becomes rough. So the temperature of the gearing will rise continuously and burn down. If the fertilizer making environment is nor clean, this problem will be more serious. So the cleaning of the bearing and factory environment is very important.
Thirdly is the damage caused by long-term use. If the granulator is used for a long time, the parts may be aged, and the damage is inevitable. So when the parts are damaged, it’s better to replace them in time. That not only can prolong the granulator working life, but also can make sure the high performance to bring you wonderful profits.
The last reason may be unreasonable installation. Under normal conditions, the bearing is on the center line of the granulator. If you install the machine by mistake, the bearing temperature rising is obviously. To help you make fertilizer efficiently, we can provide you free installation guidance. If the problem can’t be solved, we can also arrange our technician to your site.
ロータリードラムグラニュレーター is the most typical large scale wet granulating machine. So the fertilizer producing factories with rotary granulator always has excellent capacity. If you want to build a large scale fertilizer making factory, the drum granulator fertilizer producing plant is really suitable.
This kind of fertilizer making process not only can be used for making organic fertilizers, but also is suitable for compound fertilizer manufacturing. For making organic fertilizer granules, the whole plant consists of manure dewatering machine, large size composting machine, rotary pelletizer, fertilizer drying equipment and granules packing machine.
As for rotary drum granulator compound fertilizer factory, you don’t need to buy the composting machine. But the crushing equipment may be helpful. It can crush the raw materials into small particles, which makes the granulating process more smooth.
All the machines in our rotary granulator fertilizer making plant is made by high performance parts and hard metal materials. Low cost on maintaining makes the whole plant more efficient and bring you higher economical profits. By wet granulating method, the final fertilizer granules have round performance and fine structure. If you want to get more beautiful fertilizer balls, we can equip you polishing machine, rotary screening machine or coating machine. If you don’t know how to make reasonable layout, we can provide you free layout and installing guidance.
羊の肥料は、効率的な熱い肥料の1つです. それは約に含まれています 24%-27% 有機栄養素. 混合羊の肥料を堆肥化し、バクテリアを発酵させることにより, 効率的な羊肥料の有機肥料を手に入れることができます. それで、羊の肥料堆肥を作るための詳細なプロセスは何ですか?
1つ目は、羊の肥料とストローパウダーを混ぜることです(ストロークラッシャー ストローを小さな粒子にするために使用できます). ストローパウダーの添加量は、羊の肥料含有量に依存します. 堆肥化が行われているときの適切な水分含有量 45%. 次に、細菌液を肥料にスプレーし、の割合に基づいて均等に混合します 1 3kgの化合物細菌液を混ぜたトン羊の肥料. このプロセスで, コーン粉を追加して細菌の糖分を持参することができます. 発酵細菌を最大限に活用できます. これらのことをした後, 材料を均等に混合します 有機肥料混合機.
羊の肥料を補助材料と混合した後, 約2〜3mの幅で長い肥料の風荷物に積み重ねることができます, 高さ約1〜2m. その後、使用します 肥料堆肥化機 毎年1回 3 日 羊の肥料の風が堆積します. 一般的に, 堆肥化の3日目, 肥料の風の温度は60〜80℃に達することができます. 害虫の卵, 草の種やその他の役に立たない素材は大幅に排除できます. 5日目, うんちの悪臭が消えます. 9日目, 堆肥化肥料はゆるく乾燥します. 15日目, 細菌の肥料は完全に分解できます.
分解された羊の肥料はふわふわです, ダークブラウンと悪臭はありません. 果物に使用できます, 野菜とあらゆる種類の換金作物.
バルクブレンド肥料は、作物に広く使用されている新しい効率的な肥料です. 実際には, あなたはそれをさまざまな種類の肥料の組み合わせと考えることができます. BB肥料の最大のハイライトは、土壌の状態に応じて異なる肥料の割合を調整できることです。. So it gradually becomes more and more popular.
のために fertilizer making factories, making blending fertilizer is really an economical project. 初めに, the main process of bulk blending fertilizer production line is just batching and mixing. SXで, we have static and dynamic automatic fertilizer batching machine. With precise batching scale and high automatic degree, they can make high accuracy of blending fertilizer batching. Then you can choose our BB肥料ミキサー for mixing the fertilizer materials evenly. With these machines, you can get high quality bulk blending fertilizer with low cost.
Then, you have many choices to make bulk fertilizer. Such as powdery forms and granular forms, organic and compound blending fertilizer, 異なる複合混合肥料と最も一般的なNPK肥料. どちらを生産したい場合でも, あなたは常に素晴らしい利益を得るでしょう. 当社の設備と自由な合理的なレイアウトで, 工場全体がスムーズに稼働します.
豚肥料は一種の高効率の有機肥料材料です. 豚の肥料肥料を作る, 堆肥化は非常に重要です. 最も役立つ方法として, 好気性堆肥化は、高品質の堆肥化肥料を作るために広く使用されています. したがって、好気性豚の肥料の堆肥化を作る方法?
好気性堆肥化プロセス 動物の糞尿が発酵時に大量の酸素と接触することを指します。. このように, 有機肥料原料の悪臭や無駄物を大幅に除去できます。. 豚糞に関しては, あなたはできる 水分含有量を減らす あらかじめ. 堆肥化するとき, 長い窓にしたり、堆肥化用の溝を作ったりできます. 次に、適切な堆肥化装置を選択します. プロの肥料マシンサプライヤーとして, さまざまな種類の有機肥料堆肥化機を取り揃えております.
大規模豚糞堆肥化用, ホイール式コンポストターナーを取り揃えております. 早く堆肥を作りたい場合, 発酵ポットは本当に効率的です. For medium and small capacity pig poops composting, we have groove type compost turner and windrow turners. No matter which one you need, we can provide you considerate service and technical guidance. Using our aerobic composting machines, your composting process only takes 7-14 日.
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Uneven fertilizer granules size
理由: Uneven raw materials moisture content. Pan granulating machine makes fertilizer balls by the adhesion between materials. Moisture requirements of raw materials are about 50%. Higher moisture may cause overlarge fertilizer balls, and lower moisture makes it hard to granulate. So if the moisture content of fertilizer materials are uneven, the final fertilizer balls may can’t have even size.
解決: add water to the fertilizer materials evenly. To save your time and energy, we equip spray system for the pan granulator. It can spray water to the materials, greatly improve the granulating rate of pan granulator.
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Hard to make materials into granules
理由 1: Too large installation angle of the granulating pan.
解決: the suitable installation angle of the disc is about 35-55°. Smaller angle, larger fertilizer granules; larger angle, smaller pellets. So you just need to adjust the installation angle.
理由 2: Unsuitable fertilizer material particles
解決: too large or uneven fertilizer material particles may affect the granulating process. この問題を解決するために, you can choose our crushing machine to make the fertilizer materials into even size.
1. Disk Type Granulator
The disc granulator is composed of inclined pelletizing disc, driving device, feeding pipe, material liquid sprayer, scraping plate, 等. ディスク造粒機は投資額が少なく、運用コストも低いため、, で広く使用されています 有機肥料生産工場.
主に、優れた凝集性と粉末の均一な物流を備えたローリングペレット造粒に使用されます。; 粗繊維原料を多く使用した発酵原料用, 2回潰すことをお勧めします, さもないと, 造粒品質は直接影響を受けます.
2. 撹拌歯式造粒機
新型肥料造粒機です, としても知られています 湿式造粒機. 高速回転による機械的撹拌力と、それによって発生する空気の力を利用した装置です。, 細かい粉末を混ぜることができるように, 機械内でペレット化され、緻密になります, 造粒の目的を達成するために. 粒子の形状は球形です, particles size can be adjusted by the mixing amount of materials and spindle speed. 一般的に, the lower the mixing quantity, the higher the speed, the smaller the particles. Stirring teeth granulating has high granulating rate, and the spherical particles have no sharp angle after granulating, and the pulverization rate is low, which is easier to meet the requirements of large capacity production.
3. Extruding Granulator
We have two kinds of extruding granulators: Roller extrusion grnaulator and Flat die granulator. The first one is suitable for making compound fertilizer by the extruding of two roller sheets. And the flat die grnaulator is suitable for making organic fertilizer granules. By the extruding between roller sheet and mold, the pellets always are cylindrical.
乾燥工程は製品にとって非常に重要な部分です。 完全な有機肥料製造工場. 乾燥肥料製品は、より良い構造とより安定した肥沃度を持っています, そして、肥料の品質もあなたがより多くの利益を得るために非常に重要です. したがって、有機肥料を乾燥させる方法は何ですか?
- 特定の機器による脱水. 鶏糞等の有機肥料原料用, 彼らは常に高い水分含有量を持っています. 有機肥料を作る前に, あなたは私たちを選ぶことができます 固体分離機. 遠心分離による, 沈降または押し出し, 肥料の水分含有量は約 50%. その後、それらを堆肥化する有機肥料にすることができます.
- 熱による乾燥. 私たちはある種のをデザインしました 回転ドラム乾燥機. 肥料原料や製品を短時間で加熱して乾燥させるのに適しています。. 以下を選択できます 乾燥肥料ペレットを作る 完成した有機肥料製品を直接または乾燥させて、より安定した構造をもたらします. どちらの方法を選んでも, 最終的な有機肥料ペレットは優れた品質になります.
- 化学除湿. この方法は、有機肥料ペレットを乾燥状態に保つのに非常に役立ちます。. 肥料袋に乾燥剤を入れるだけです. 過剰な湿気を吸収する可能性があります.
私たち全員が知っているように, 家禽肥料などのいくつかの材料, 泥とキノコをろ過します, に直接使用することはできません 有機肥料を作る. しかし、堆肥化はこれらの材料に害虫の卵や草の雑草を排除するなどの良い治療を与えることができます, 水分含有量など. では、なぜ有機肥料原料を堆肥化するのにコンポストチューナーが必要なのでしょうか。?
人々はいつも 堆肥化肥料を作る 自然発酵させることで. 発酵プロセス全体は常に非常に長い時間、場合によっては数か月かかり、天候や気温の影響を受けやすいです。. それは有機肥料を作るプロセス全体に悪影響を与えるでしょう.
有機肥料原料を素早く堆肥化し、栄養を損なわないようにします。, 堆肥化装置が設計されています. 堆肥化するとき, 材料を長い窓列や堆肥化溝に積み上げることができます. 自然発酵させることで、 3 日. パイルの温度が60～70℃になったとき, を選択できます Windrow堆肥化機 または、より効率的に発酵させるための溝型堆肥回転機(堆肥化機が期限内に使用されなかった場合, 材料の温度は絶えず上昇する可能性があります, 材料中の窒素を破壊します。).
有機肥料堆肥化機は肥料原料を均一に混合・粉砕することができます。, 好気性発酵の良好な状態を作る, 原材料の温度と湿度も下げる. 堆肥化プロセス全体に必要なのは、 15 日. 夏なら, プロセスははるかに短くなる可能性があります.
梱包により、肥料製品の輸送と貯蔵ははるかに簡単になります. しかし、異なるフォーム肥料には異なる梱包機が必要です. では、選ぶときにどのようなことを考慮する必要があるのか 肥料パッキングマシン?
- 肥料原料の形状
粒状肥料は造粒機で作られます。, 彼らの形はより滑らかです. 肥料ボールの梱包はそれほど複雑ではありません.
Powder fertilizer is directly crushed powdery material by fertilizer crushing equipment, regardless of the original state of the material. If the dust is very large, you can choose the closed bucket elevator.
- The flowability of materials
Because of the roundness and good fluidity of granular materials, they can be packed by automatic packing scale. And you can change the diameter of the three-stage feeding device to adjust the flow rate and control the packaging speed and accuracy.
Powdery materials always have bad fluidity, but it does not need to consider the original state, the spiral feeding mode and forced blanking method can be adopted to realize the material measurement.
- Dust of materials
The proportion of particulate matter is relatively large, and it is not easy to form dust in the air. したがって, we generally do not need to consider the treatment of dust in packaging. The open weighing method does not pollute the air and factory environment very much.
The proportion of powder material is very light, and there is a lot of dust when packaging. To reduce air pollution and improve the efficiency of the packing machine, it’s better to equip an automatic dust collecting machine for the whole fertilizer making plant.
Set up an 有機肥料製造植物 is not a easy project. A reasonable organic fertilizer plant layout can bring you quality fertilizer products and wonderful profits. The first thing to select a suitable organic fertilizer production line is to know the process of making organic fertilizer. The main process of making organic fertilizer is composting, 押しつぶす, 顆粒化, drying and packing. More detailed process contains mixing, 冷却, screening, coating and so on.
The selection of organic fertilizer producing line always depends on the raw materials. 例えば, in the crushing process, according to the water content of the raw materials, the selection of the fertilizer crushing machine is also different. For high moisture content materials, を選択できます semi-wet fertilizer crushing machine. For dry fertilizer materials, such as dry cow manure, dry chicken dung, the vertical crusher will be very efficient.
顆粒化するとき, the choosing of 肥料顆粒機 depends on the fiber size of the raw materials. The finer fibers such as chicken manure and pig dung are usually granulated by disc grnaulator または 回転ドラム造粒機; raw materials of crude fiber like cow manure and horse manure are suitable for flat extrusion granulator.
In the drying process, if the budget is sufficient, we often recommend customers to install a 冷却機 with the drying equipment. It’s mainly to prevent agglomeration caused by overheating of particles. 顆粒化後, you can also choose coating machine または 研磨機 to make the fertilizer granules more beautiful and uniform.
Composting is an important process when 有機肥料を作る. したがって、何に集中する必要があるか?
1. 堆肥化原材料の要件:
新鮮な家禽肥料を選ぶ方が良いです. 栄養素は損傷していません, そして、最終的な有機肥料製品の品質ははるかに優れている可能性があります.
2. 補助資料の要件:
The auxiliary materials(sawdust, ストロー, 等) should have suitable moisture content, strong water absorption, suitable particles or length. The addition amount should be determined according to the water content of composting materials. If you don’t know how to make the auxiliary materials into suitable size, 私たちの straw crushing machine can be your choice.
3. The strain should be spread evenly:
One ton of organic fertilizer fermentation bacteria needs at least 50 grams of raw materials. If it can not be evenly dispersed on the fermentation materials, you can first sprinkle 50g of bacteria into any of the raw materials such as 500 grams of wheat bran, sawdust, rice bran, 等, and then spread them into the composting materials to make organic fertilizer. You can also use a 肥料混合機 それらを均等に混ぜます.
4. The moisture content of materials:
The raw materials moisture content should be about 50%. You can add some sawdust or straws to the materials to adjust the moisture content. Another efficient way is using 脱水機. It can separate the water and organic materials quickly.
5. Requirement of fertilizer windrows:
使用 windrow fertilizer composting machine, the width of windrow material is not less than 1.5 メーター, and the height is not less than 1 メーター, the length can be adjusted according to your capacity requirement.
SXホイール式コンポストターナーは大量の鶏糞堆肥化肥料の製造に適しています。. 弊社のベストセラーでもあります 大型堆肥化装置. ではなぜ評判が良いのかというと、 堆肥化機? 以下のような理由が考えられます:
1.優れた容量:
当社のホイール式コンポストターナーは、大量の鶏糞堆肥化のために設計されています。. 最小コンポスト幅は1.5mです, 旋回幅は8〜30mです. それで, 高品質の堆肥肥料を簡単に入手できます, 効率を大幅に向上させることができます 有機肥料工場.
2.低エネルギー消費
効率を向上させるには ホイールコンポストターナー, SKFベアリング台座を選択します–世界最高のベアリング台座. 数トンある車輪なのに, 男性でも簡単に切り替えることができます. これはエネルギー消費を削減するための非常に優れた方法です.
3.高い自動度
堆肥化機にPLC電気制御盤を装備しました. 働くとき, 完全に自動化できる, アブロールのコストを大幅に削減できます. 高速走行する堆肥化ホイールのため, 肥料材料が持ち上げられます. したがって、必要なのは、深い溝を構築することだけです 肥料搬送装置 堆肥化溝の横, 引き上げられた堆肥化肥料原料は次の有機肥料製造工程に移ることができます。.
4.安定した構造
耐荷重ブラケットには厚さ10mmの角鋼管を使用しています。. これにより、従来の堆肥化機械よりも機械の構造がより安定し、耐用年数が長くなります。.
鶏糞とは、あらゆる種類の家畜の排泄物や動物の糞を指します。. 有機肥料を作るための最も一般的な材料です。. Then, what’s the procedure of making poultry manure into organic fertilizer? Next is the brief introduction.
- 使用 固体分離機 to reduce the moisture content of the raw materials.
- Add some auxiliary materials to the dewatered manures. Such as straw powders, sawdust, grass powder, 等. Then choosing a ミキシングマシン それらを均等に混ぜます.
- Choose a 移動型堆肥ターナー または crawler composting machine to make the fertilizer materials get better and fast fermenting.
- 堆肥化後, if there are stock materials, you can choosing a 粉砕機 to crush them into powders or small particles. The fertilizer crusher also can be used for crushing auxiliary materials.
- Make the pretreated materials into granules. As an experienced fertilizer machine seller, 我々は持っています 6 kind of 有機肥料造粒機 can be you choice. We can also recommend you the suitable one according to your capacity or raw material.
- Post-processes: Drying-Cooling-Screening-Packing.
鶏糞有機肥料の作り方を詳しく知りたい方はこちら, ようこそ: https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/
私たちが知っているように, の原材料のほとんどが 有機肥料の生産 農業廃棄物です, 家畜糞尿など. 有機肥料の製造過程で, 適切に扱われなかった場合, 生態環境への二次汚染を引き起こす可能性があります. したがって, サイトの選択, 企画とデザイン, 有機肥料工場では原料の選択と工程の決定が非常に重要です. Then, これらの疑問を解決し、合理的な有機肥料製造プロジェクトを開始する方法?
- 原材料の選択. 原材料を決める前に 有機肥料工場, 量を考慮することが非常に必要です, 栄養成分と原材料の価格, and whether the raw materials can be supplied continuously. If you have your own poultry farm, things will be much easier.
- Selection of the organic fertilizer factory site. 初めに, to minimize the pollution and bad influence when making organic fertilizer, you can choose to set up the plant far away from residential areas. It will be better if your factory is close to the origin of main raw materials, which can save you a lot of cost of transporting.
- Layout of the organic fertilizer plant. Reasonable layout can avoid the waste of space, and it’s also the guarantee of high efficiency. If you don’t have the experience of making layout, as a professional fertilizer equipment supplier, we can provide you free efficient layout, so just contact us.
With the development of fertilizer making industry, people make organic fertilizer or run compound fertilizer plants more easily. High automatic degree fertilizer machines also greatly improve the efficiency when making fertilizers. Fertilizer plant owners also cost less on hiring workers. So how much labor does a fertilizer plant cost with SX equipment? The following is some information about that.
Before calculating the labor you need when making fertilizer, it’s necessary to know which process of fertilizer plants need people to operate.
For organic fertilizer making plants, one person need to operate the windrow compost turners.
Next is packing. 実際には, our packing machine also has high automatic degree. But it needs a person to operate the sewing parts when packing fertilizer products.
As for other processes, such as granulating, 混合, conveying, screening, 等, you don’t have to arrange operators. Almost all of our fertilizer machines are full automated. If you don’t know how to make sure the machines can run smoothly, we can make complete layout for you.
In a word, 有機肥料を作る only takes at least two people. But it’s necessary to arrange one or two people to observe the fertilizer making process or maintain machines if something happens during machines working. それで, with SX fertilizer equipment, you just need 3-4 operators for an organic fertilizer manufacture plant.
Organic fertilizer granulating machine is a kind of important equipment widely used for organic fertilizer production plants. But there are many points to pay attention to when using granulating equipment for the first time. If not, it’s very easy to reduce the granulator performance and even damage it. So what should be paid attention to when using a new organic fertilizer for the first time? Here are some details.
- All parts of the new organic fertilizer equipment have not been run in, which may cause jamming. So when the operatoruses the equipmentfor the first time, it is necessary to raise the temperature of the equipment so that the motor belt can be raised freely by hand. Then, the motor is connected and pulled according to the normal operation option for 8-10 times to gradually increase the temperature.
- In addition to the preliminary temperature regulation, the organic fertilizer granulator still needs to continue heating after starting up to replenish heat. 同時に, it should be adjusted to different temperatures according to different properties of materials.
- During normal operation, the temperature of the machine should be kept stable, and it should not be high or low. The temperature near the vent hole until the head part should be kept at about 200 degrees. At this temperature, most materials can be granulatedwell.
- During shutdown, the operator should completely cut off the power supply, and take down the parts with spanner on the head of the equipment, and wait for the next time to warm up separately.
Knowing about these matters, your organic fertilizer granulator can work efficiently and has a longer working life.
Crawler type fertilizer turning machine is a kind of high efficiency Windrow堆肥ターナー. It can be used for all kinds of 植物を作る有機肥料. For making sure its high performance, the maintenance is very important:
- Before running the crawler type composting machine, you need to check whether the parts are normal.
- When the machine is working, especially around high-speed parts, it’s strictly forbidden to stand around the equipment.
- If there is abnormal sound during working, you should stop the machine immediately for inspection. It is confirmed that there is no fault before continuing to work.
- If you want to check the composting teeth, transmission shaft or other parts, the machine must stop working. If you want to replace machine parts, the power must be cut off. It’s strictly forbidden to change parts when the engine is not off.
- 堆肥化後, the winding materials and hardened attachments on the turnover shaft should be removed. And it’s better to check main parts of the machine, such as the composting teeth, circuit facilities, conveyor belt and crawler tightness. If there are something wrong, you can repair the machine in time to prevent the next use.
shunxin 発酵ポット can be used for all kinds of poultry manure fast composting. For composting chicken manures, you can collect them together and add some fermenting bacteria, then put them into the fermentation pot. The composted chicken dungs can be used directly for crops, plants or granulating. After a brief understanding of chicken manure fermentation pot, what are the advantages of it? 次, you may get more information.
Small floor place: Adopts vertical structure design, the fermentation pot has high working efficiency but only covers a little space. Because of the machine is sealed, you can also use it outdoors.
Considerable economic benefits: It can compost 5-150m³ chicken manures per time(we can customize the machine according to your capacity requirement), which can greatly improve your 有機肥料工場 efficiency and bring you adorable profits.
Good environmental benefits: The sealed design can greatly improve fermenting temperature in the pot, which can kill pest eggs and grass seeds efficiently. 堆肥化後, the manures will not release bad smells. That will greatly reduce air pollution.
High fermentation maturity: If you make the organic manures ferment naturally, the whole process may take very long time, even several months. Using fermentation pot, the composting of chicken manure only takes you 7 日. High performance makes it possible to work whole year and not affected by the weather.
To make sure the organic fertilizer drying machine run smoothly and normally, the fan system can’t be ignored. There are some things you need to focus on when using fertilizer drying machine:
- Frequently observe the operation of the fan. If the flow rate is too large and does not meet the requirements, or a small flow rate is required in a short time, you can use the throttling device for adjustment.
- Regularly check the sensitivity of thermometer and oil gauge, and control the oil tank level of bearing within the specified range.
- Check the bearing base regularly, clean and add lubricating oil to prevent the bearing from burning out.
- If there is any abnormal phenomenon during the start-up, shutdown or operation of the organic fertilizer dryer fan, you should check it immediately.
- For the faults found in the inspection, find out the causes and eliminate or deal with them immediately. If they can not be eliminated or major faults are found, they should be stopped immediately for maintenance.
When making organic fertilizers, if the raw material particles are too large, it will not only affect water regulation, but also affect the mixing uniformity of materials.
Especially for some materials with large lumps or high cellulose content, such the composting of horse manure, if they are not broken to a certain extent, they will slow down the microbial decomposition rate.
Such as the common cow dung and straw compost. If the straw is not crushed before composting, even in summer, the whole composting process will cost two months; if the straw is crushed into 10 cm pieces, it will be completely decomposed in less than one month; if the rice straw is ground into 3 ~ 5mm straw powder, the complete decomposition time is only 10 ~ 15 日.
For faster composting of organic fertilizer materials, you can choose compost turning machines. They can compost the fertilizer materials in only one week.
私たち全員が知っているように, it’s bad for the fertilizer efficiency if the fertilizer products are easy to cake. And why it always happens? As a professional organic fertilizer equipment supplier, we find these reasons may be useful.
- The production process of organic fertilizer always is unsealed. So when you making fertilizers, the higher the air moisture content is, the easier the fertilizer materials will absorb moisture and agglomerate. High air moisture content will also make the fertilizer products caking. So it’s better to make fertilizer in dry weather or store the products in dry places. You can also choose a 脱水機 for fertilizer materials and a 肥料乾燥機 for fertilizer products.
- For compound fertilizers, there are different chemical fertilizer crystals in the products. If the room temperature and air moisture is high, the compound fertilizer granules is very easy to agglomerate. If you have 化合物肥料生産ライン, dry granulating machine is the best choice for you. The storage of compound fertilizer granules also needs to be a dry environment.
- Another reason of fertilizer caking is the storage time. The agglomeration will happen easier when storage time is longer. Long time storage will also affect fertilizer efficiency. If you can’t run out the fertilizers in short time or you want to sell fertilizers, あなたは私たちを選ぶことができます fertilizer packing machines. They can help you store the fertilizer products easily and make it easy to sell them.
- Reduce environmental pollution
With the help of organic fertilizer production equipment, manures from animal farms can be removed at any time. Fresh animal waste is treated by a series of organic fertilizer production equipment, のような 堆肥化機, semi- wet material crusher, ミキシングマシン, fertilizer dryer, 等.
Firstly, the treated manure is to remove the odor; the second is to completely kill all kinds of pathogenic bacteria, insect eggs, grass seeds, 等; the third is to remove harmful substances and avian influenza viruses. In this way, the maximum reduction of air pollution and environmental transmission damage and loss.
- Full development and utilization of resources
Since the organic fertilizer production equipment, a large number of livestock and poultry manure has become a huge and valuable wealth, scientific development and utilization make it into a treasure. It is a good raw material in the production of organic fertilizer, and also brings certain economic benefits to farmers.
- Increase economic benefits
Now more and more people use organic fertilizer, and the market of organic fertilizer is very good. Choosing our organic fertilizer equipment, you can get high quality organic fertilizer, which can bring you considerable profits.
Before 有機肥料を作る, the pretreatment of raw materials is needed, and these machines may be helpful:
1. Screening Machine
For some organic fertilizer factory which uses industry organic waste as their materials(such as mushrooms, filter mud and biogas residue), it’s better to screen out the extra materials before making them into organic fertilizer. と rotating fertilizer screener, you can make fertilizer more efficiently.
2. 粉砕機器
Some organic fertilizer raw or auxiliary materials can’t be composted directly because of long or large shape. この問題を解決するために, you can choose a fertilizer crushing machine, のような semi-wet crusher, cage crusher 等々. They can crush materials into small particles, which can help your fertilizer plant run more smoothly.
3. Dewatering Machine
Dewatering machine is mainly suitable for poultry manures and animal wastes. Manures always have high moisture content, it’s obvious that they are not suitable to be directly made into fertilizer. By using 固体分離機, the moisture content of animal manures can be reduced to about 30%, which is the appropriate value for making organic fertilizer.
In the production process of organic fertilizer, the construction of ventilation system is very important. By controlling the ventilation rate, the system temperature can be adjusted, the suitable environment for the growth and metabolism of microorganisms can be provided. したがって, ventilation in composting is necessary. During composting, ventilation has three main purposes: oxygen supply, dehumidification and cooling.
- Oxygen demand: the composting process is completed by providing oxygen for the growth, reproduction and metabolic activities of aerobic microorganisms.
- Dehumidification demand: ventilation can remove the moisture in the wet raw materials at higher temperature. When the air is heated by the composting substrate, the moisture can be evaporated and the compost materials can be dried.
- Cooling demand: ventilation can remove the heat generated by organic matter decomposition to control the process temperature.
The ventilation rate for oxygen supply mainly depends on the content of organic matter in composting raw materials, the proportion of degradable components in organic matter and degradable coefficient, which can be calculated by the chemical composition and degradation degree of organic matter in compost.
- Material selection is the core. When selecting materials, pay attention to the hardness of materials. The harder the material is, the more difficult it is to crush, and the more serious the damage to the crushing equipment will be.
- When the moisture content in the material is large, the material is easy to adhere in the mill, and it is also easy to block in the process of feeding and conveying, resulting in the reduction of crushing capacity. したがって, に reduce the moisture content before crushing, so as to facilitate the pulverizer to work better.
- The more fine powder contained in the material before grinding, the more influence the crushing. As the fine powder is easy to adhere, the material with more fine powder should be screened earlier.
- The better the wear resistance of crushing equipment parts is, the greater the crushing capacity is. If it is not resistant to wear, it will damage the crushing ability.
Determine what machine you want.
The first thing you need to do for purchasing an ideal granulating machine is determine the machine you need. Suitable granulator not only can work well for your fertilizer making plant, but also can help you adjust your budget.
Pay more attention to quality, not just the price.
Some fertilizer equipment supplier may recommend you very cheap fertilizer machines. You may be attracted, but whether you consider its quality or not? Purchasing fertilizer equipment is not like buying clothes, you need to consider its quality, performance and efficiency.
Choose a reliable equipment supplier.
A reliable fertilizer machine manufacturer can provide you efficient equipment with affordable price and considerate service. Choosing this kind of supplier can help you make fertilizer granules much more easily with lower cost.
1.Causes soil salinization
If chicken manure is used for years, a large amount of sodium chloride remains in the soil. Too much salt will seriously restrict the permeability and activity of the soil. The solidification of important elements such as phosphate fertilizer, potassium fertilizer, calcium, magnesium, zinc, iron, boron and manganese restricts the improvement of crop yield and quality.
2.Burning roots and seedlings
It is easy to cause plant disease and death if chicken manure is not thoroughly fermented. If you insert your hand into the soil after using the chicken manure which is not thoroughly fermented, you will feel the soil temperature is higher. This is the second fermentation of raw manure in the soil. Especially in spring and summer, when the temperature is high in the greenhouse, the secondary fermentation of raw manure will emit a lot of heat, which is easy to cause root burning
3.Bring in antibiotics
最近では, in large-scale livestock and poultry breeding, a large number of antibiotics are used to improve feed utilization and promote animal growth. について 70% of antibiotics can not be absorbed after use, so the content of antibiotics in animal feces is generally high. The antibiotics contained in unrolled chicken manure will seriously affect the physiological process of crop roots and significantly inhibit its growth.
4.Breeding of root knot nematodes
Chicken manure is the camp and hotbed of root knot nematodes. The number of eggs carried by chicken manure is 100 per 1000 grams. The nematodes are extremely sensitive to chemical agents. After spraying, the nematodes will quickly move to the depth of 50 cm-1.5 m underground to escape. The nematode eggs in chicken manure are easy to hatch and multiply by tens of thousands overnight, so it is difficult to eradicate the disease.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials pile.
- Improve the permeability of the raw material pile: the turning system can process the material into small lumps, making the material pile fluffy and forming appropriate porosity.
- Mixing function in raw material conditioning: in fertilizer making, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, water content and pH value of raw materials. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
- Adjust the moisture content of raw material pile: the suitable moisture content of raw material fermentation is about 55%, and the moisture standard of finished organic fertilizer is below 20%. The forced steam emission will be formed when the material is turned by thecomposting machine, which can reduce the water content and improve the fertilizer production efficiency.
- Adjust the temperature of the raw material windrow: during the operation of the compost turner, the raw material pellets and air are fully contacted and mixed. When a large amount of fresh air is kept in the windrow, the aerobic microorganisms will become active, thus producing fermentation heat and increasing the stack temperature; when the temperature is high, fresh air can be added to reduce the stack temperature. The formation of medium temperature to high temperature and then to medium temperature to high temperature, such a cycle state, all kinds of beneficial microorganisms grow and reproduce in their adaptive temperature range.
The quality of fertilizer turning equipment can be analyzed from the aspects of its materials and treatment effect. If it is a high-quality compost turner, its structure will be more perfect, the internal use of stainless steel material, strong corrosion resistance, long service life; if it is a shoddy manufacturing equipment, then as a professional, it can be judged from its external contour.
さらに, the high-quality turner not only has high degree of automation, less energy consumption in the treatment process, but also adopts biological deodorization, which will not produce secondary pollution in the treatment process. It is equipped with auxiliary air supply heating device, which can operate normally even in low temperature environment.
After determining the quality of the composting equipment, it is particularly important to note that before formal use, it is necessary to understand some basic conditions for the operation of the process. 例えば, the ambient temperature should be maintained between 50 ℃ and 65 ℃ as much as possible, and the time to maintain above 55 ℃ should be more than 5 日.
加えて, the organic matter content should be greater than 20%, the moisture content should be maintained between 50% そして 65%, and the ph value should be controlled between 7 そして 8.5. After knowing these equipment parameters, I believe it will be helpful to your purchase.
1.Maturity of fermentation:
Appearance change: the visual qualitative judgment standard is that the fermentation will not undergo fierce decomposition, the product temperature is lower, the appearance is tea brown or black, and the structure is loose without odor;
Temperature change: after the high temperature stage, the temperature of the compost will gradually decrease. When the fermentation reaches maturity, the temperature of the fertilizer is basically consistent with the normal temperature.
2.Chemical index:
Changes of organic matter and volatile solid content: with the progress of fermentation, the content of organic matter and volatile solid showed a continuous downward trend, and finally reached the basic stability. When it reaches maturity, it can decrease by 15-30%. しかし, this trend is greatly affected by the source of raw materials. It is not enough to judge whether the fermentation is rotten or not.
The change of C / N ratio and inorganic nitrogen forms: during the fermentation process, part of organic carbon will be oxidized to carbon dioxide, volatilization loss, and the mass of compost pile will be reduced. Some studies have shown that when the C / N ratio of compost decreases from 25-35:1 to below 20:1, the compost will be stable.
Ratio of water-soluble organic carbon to organic nitrogen: the ratio of water-soluble organic carbon to water-soluble organic nitrogen is a good chemical indicator of fermentation maturity. When the value is about 5-6, it indicates that the fermentation has been decomposed, and this value has nothing to do with the fermentation raw materials.
- 機械とベース共鳴
原因: の生産 ロータリードラムオーガニック肥料乾燥機, 機器の強い回転のため, ベースで一定量の共鳴効果が生成されます, これは機器にとって非常に有害であり、作業効果にも影響します.
解決: 初めに, ベースの構築で, セメントを注ぎ、アンチバブレーションの木製ベッドで追加する必要があります. 2番, 生産中, マシンの実際の容量に注意してください, マシンにオーバーロードしないでください.
- アウトレットでの材料ブロッキング
理由: より多くの湿気のある材料はブロックを簡単に形成できます, そして、材料の出口は、有機肥料乾燥機の出口に到達するとブロックされます.
解決: プロセス式を厳密に制御することに加えて, 有機肥料乾燥機に入る材料の粒子サイズが大きいとき, 関連する担当者は、機械の尾部での排出に注意を払うために時間内に通知する必要があります, バッグフィルムとバッグラインが生産システムに入るのを防ぐために.
- 大きなギアと小さなギアの間のメッシュクリアランスが損傷しています
原因: タグボートウェア, ホイール摩耗をブロックします, ピニオンウェア.
解決: 摩耗状態に応じて取り外しまたは交換します, または反対側にインストールするか、ペアで更新します.
Working principle of self-moving manure turner: diesel engine is used as power source, working through power transmission system, materials are rotated by composting teeth, and composting fermentation of fertilizer is controlled by personnel driving.
Features of moving type compost turner:
- It is more suitable for the mechanism and process requirements of microbial fermentation of poultry manure. It can effectively mix the sticky poultry manure, microbial preparation and straw powder. It creates a better aerobic environment for material fermentation.
- According to the technical parameters of the machine, the machine can turn 400-500 cubic meters of fresh poultry manure per hour. The whole production line needs 4 または 5 personnel at most. The price advantage of finished fertilizer is obvious.
- The overall structure of this kind of ターニングマシン is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to operate and strong applicability to different sites. All parts are standard parts, easy to use and maintain.
- Advanced fermentation technology. According to the principle of aerobic fermentation, the fermentation bacteria have the space to give full play to its functions.
Because of all operations and equipment operation in granulating process are carried out around organic fertilizer granulation, so 有機肥料造粒機 occupies an important position in the whole organic fertilizer production process.
The quality of granulation also affects the shelf life and the degree of going out of the organic fertilizer granules, thus affecting the sales price.
Maintenance method of organic fertilizer granulator:
- Keep the working site clean and prevent the dust and sundries from entering the granulator and affecting the work.
- Check the lubrication condition of all working parts and use lubricating oil in time to ensure the normal operation of the machine.
- Always pay attention to the operation of organic fertilizer equipment. If abnormal sound is found, it should be stopped immediately and checked. After troubleshooting, it can be used. If the corresponding reason is not found, the machine can not be started.
- When the organic fertilizer equipment is overhauled, the working clearance should be re measured each time and adjusted, and it can be continued to use after meeting the standard.
- If the organic fertilizer equipment can not operate by pressing the program controller, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.
Working Process：
- Put the raw materials into the composting groove.
- Raw materials are stirred to the outlet by the equipment every day, and the traveling distance is same.
- After 30 days of fermentation, the raw materials will be completely composted and converted into organic fertilizer.
- After a period of aerobic fermentation, the finished organic fertilizer can be obtained from the outlet every day, and the cyclic fermentation of fertilizer can be formed.
Tip: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermented organic fertilizer contain more organic matter and improve the utilization rate of organic fertilizer.
Characteristics：
- With high efficiencyand stable operation, it can compost different materials evenly and consumes low energy.
- Centralized control of control cabinet can realize manual or automatic control function.
- Equipped with soft starter, the impact load is low when starting.
- The composting teeth are firm and durable, and has certain crushing and mixing functions for materials.
- Limit travel switch for safety and limit operation.
In order to ensure its service life, timely maintenance and care should be taken in the process of operation.
To help you make fertilizer granules より効率的に, we always provide you considerate customized service:
Parts of different granulator: when granulating, especially using rotating granulators, the temperature would greatly improve, which would fasten the evaporation of raw material moisture. So if you have the needing of keeping moisture, we can equip a spray system for you. It can spray water to the materials when granulating, greatly improve the quality of fertilizer granules. のために double roller granulator, we can customize the shape and size of the ball socket of the roller sheet for you.
容量: we can making different capacity granulators, they can meet your need of starting small, medium and large 有機肥料製造植物. The price is also very reasonable.
Other aspects: we can design the height of the granulator according to your fertilizer plant layout. That will make sure the fluency of your fertilizer plant and improve the granulating rate. Even the color of the granulator can also be customized if you want.
ShunXin has more than 15 years of domestic and foreign trade experience. That helps us form a complete service system.
Pre-sale service: と 15 minutes after receiving your information, we will timely contact you and provide you professional service including product inquiry, technical support, product service complaint, warranty, consultation of spare parts and so on.
Free project design and installation guidance: If you don’t have the experience of starting fertilizer factory, we can provide you free layout according to your information. We can also arrange professional technician to guide you how to install and use the machines.
Customized service: Considering that some customers may have special need of our equipment, we launched customized service. We can customize the machine based on your demand, such as the capacity, powder, some auxiliary parts and the appearance of the machine. These are all for you to get the ideal machine.
After-sales service: After your machine is put into operation, we will follow up and visit irregularly to check the machine operation, production capacity, service condition of wearing parts and other problems you get when producing fertilizers, so as to solve the problems immediately and give you more technical guidance.
There are three forms of organic fertilizer you can make: composting fertilizer, powder fertilizer and granular fertilizer.
Making composting fertilizer doesn’t need many steps. You just need to build composting groove or pile raw materials into long windrows. Then choosing appropriate organic fertilizer turning equipment to help materials get better fermenting. 堆肥化後, you can use the products for your plants.
If you want to get powder fertilizer, 使用できます fertilizer crushing machine, it can crush the organic fertilizer materials into even powders with small particles.
Making granular fertilizer is the finish processing of powder fertilizer and composting fertilizer. With a granulating machine, you will get wonderful organic fertilizer pellets.
A whole composting process contains 4 necessary stages:
- Heating stage. In the early stage of composting, the microorganisms in composting are mainly mesophilic and aerobic. They start the fermentation process of composting, and decompose organic substances (such as simple sugars, starch, protein, 等) under aerobic conditions, and generate a lot of heat. The composting temperature is continuously increased from 20℃ to 40℃.
- High temperature stage. With the increase of temperature, the thermophilic microorganism gradually replaced the medium temperature type and played a leading role. The temperature continued to rise, reaching above 50℃in a few days, and entered the high temperature stage.
- Cooling stage. When the high temperature stage lasted for a certain period of time, most of cellulose, hemicellulose and pectin had been decomposed, and the complex components which were difficult to decompose and the newly formed humus were left. The microbial activity was weakened and the temperature gradually decreased. When the temperature drops below 40℃, mesophilic microorganisms become the dominant species.
- Maturity stage. 堆肥化後, the volume of compost is reduced, and the temperature of compost decreases to a little higher than the air temperature. At this time, the compost should be compacted to cause anaerobic state and weaken the mineralization of organic matter, so as to maintain the compost.
- Control the quality of powder fertilizer materials.
Strictly control the quality of powdery raw materials according to the formula of making organic fertilizer granules. Good quality fertilizer materials makes the granules making process more efficient. If there are too much extra materials in powder fertilizer, the quality and granulating rate will be affected.
- Control the moisture content of powder fertilizer.
The suitable moisture content of raw materials is about 30%. If the moisture is too high, they would stick together. If the moisture is too high, they may not have enough cohesion to become fertilizer granules.
- Choosing reliable disk granulator supplier
A reliable fertilizer machine manufacture must can provide you high performance equipment. That’s also the basis for increasing the granulating rate. Take ShunXin disk granulator as an example, we design scraper and spray system for the パングラニュレーター. They are used for reduce the fertilizer sticking on the disk and keep the moisture content of fertilizer materials.
- Improving the technical level of operator.
Operating is the key to produce quality fertilizer granules. It is very important to strengthen the training of operators’ skill level. Or you can hire experienced workers.
Composting is a process in which the manure collected in the fecal canal of the farm is dehydrated by a 固液分離器, and then mixed with some auxiliary materials to adjust the carbon nitrogen ratio. Through the up and down tossing of the composting machine, aerobic fermentation is carried out to form organic fertilizer and soil amendment, so as to achieve the purpose of harmless, reduction and resource utilization.
The emergence of the 堆肥回転装置 is gradually replacing manual material turning. It has the following functions in composting.
- The special requirements of composting technology are realized, such as crushing raw materials, realizing quantitative displacement of raw materials or giving certain shape to raw materials windrow.
- Improve the permeability of raw material windrow: the turning system can process the materials into small lumps, and make the thick, elastic and dense raw material windrowbecome fluffy and form appropriate porosity.
- Mixing function in raw material conditioning: で fertilizer making process, some auxiliary materials need to be added in order to adjust the carbon nitrogen ratio, water content and ph value of raw materials. The agitator can be used to mix the main raw materials roughly stacked together according to the proportion with various auxiliary materials, so as to achieve the purpose of quenching and tempering.
効率的なものとして 有機肥料造粒機, ペレット化率 回転ドラム造粒機 到達できる 90%, 操作とメンテナンスが簡単です. 具体的なメリットは以下の通りです:
1. ドラム造粒機の稼働中に材料温度を上昇させます。, ペレット化後の材料の含水率が低くなり、乾燥効率が向上します。.
2. ドラム造粒機はゴムエンジニアリングプラスチックで裏打ちされています, 原料がシリンダーに付着しにくい, 防食と保温の機能があります。.
3. 超高分子量ポリエチレンは造粒装置の内張りの構築に使用されます, これにより、材料が壁に張り付く現象がなくなり、作業者の労働強度が軽減されます。.
4. ドラム造粒機は大容量です, 低消費電力, メンテナンスコストが低く、耐用年数が長い.
ShunXin ロータリードラム造粒機は優れた効率と品質を備えています, それを選ぶ, 肥料作りがずっと楽になりますよ.
Organic fertilizer materials always are some animal wastes or livestock manures. These materials always have bad smells, which are bad to environment and people’s health. So how to solve the odor? You may get the solution from the following content.
- Make a good formula of raw materials and keep the raw materials mixed well. 堆肥化する前, the livestock manures always need to be mixed with some auxiliary materials. Mixing them evenly can partly reduce the bad smells of manures.
- Store raw materials as quickly as possible. If you don’t collect and store the raw materials in time, the materials may compost naturally, produce bad smells. The fertilizer efficiency also will be reduced.
- Keep the moisture content of materials about 30%.
- Ensure the air permeability of raw materials. If the materials can’t contact enough air, the anaerobic fermentation will occurs, which will cause serious bad smeels.
- Make sure the composting site is flat ground, prevention of puddles and ponding.
- Keep the 堆肥化機 clean and dry.
In the working process of 有機肥料造粒機, it is required that the material has a certain viscosity. Some raw materials are loose after fermentation, and it is not easy to granulation. If it is not easy to granulation, some water or adhesive should be added to increase the viscosity of the material. Organic fertilizer equipment パングラニュレーター そして rotary granulator are granulated by pellet method. Water or binder will be added in the process of granulation to ensure the smooth granulation of materials. The new organic fertilizer granulator adopts wet granulation method, and the material after fermentation can be directly granulated, without the operation of other processes.
If the moisture content of the material is too high, you can add some dry materials to neutralize the moisture content. If the water content is too low, it is easy to granulation.
Before granulation, there is no need to stop the processing, crushing and composting of raw materials, which can directly realize the batching processing and direct granulation, which not only saves a small amount of power input, but also effectively reduces the cost, and also realizes the greater improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new type of organic fertilizer wet granulator also achieves 100% organic content, realizing the exclusive manufacture of pure organic fertilizer.
To get more profits from organic fertilizers, the best way is to improve the nutrient purity. There are two suggestions:
Roughing of raw materials–screening
The raw materials of organic fertilizer are always some animal manures, industry wastes, sludge and so on. There are many useless materials, which are not suitable to be fertilizer, but also harmful. To pick them out, you can choose screening machine. This equipment can screen out the redundant matters from the raw materials. After screening, the quality of fertilizer can be partly improved.
Fine finishing–堆肥化
This is the deep processing of screened materials, and it’s mainly suitable for composting animals waste. With the help of composting equipment, manures can get fine fermenting. Because of the high temperature when composting, the plant weeds, pest eggs and other harmful materials can be greatly destroyed. 結果として, the fertilizer products have better quality and competitiveness.
Before knowing how to reduce the moisture of animal manures, we should know why they need to be dewatered.Whether you want to compost the manures または make them into organic fertilizer grnaules, the high moisture will be the hinder. It will cause many questions, such as the loss of fertilizer nutrient, air pollution, bad smells and breeding of flies.
So how to dispose animal manures to suitable moisture?
The traditional way is to dewater them naturally. That will cost a lot of time, prolong the process of making fertilizer. To shorten the timing consuming and improve your efficient of making organic fertilizer products, we designed two types of high performance 固体分離機: screw extrusion type and inclined sieve. They have great capacity and high automation for dewatering animal manures. それらを使用します, you would make fertilizers more smoothly.
Which materials are suitable for dry granulation method?
Fertilizer materials with about 10% moisture can be regarded as dry materials. Dry granulation method is the way to make dry fertilizer materials into granules. So no matter you want to make organic fertilizer or compound fertilizer, the dry granulation method is suitable.
What machines are used for dry granulation?
shunxinで, there are two kinds of 乾燥顆粒装置: double roller granulator and flat die granulating machine. The first one makes fertilizer granules by the extruding of two rollers. The second one works by the extruding of roller and granulating mold. The most convenience of these two granulators is that you don’t need to dry the final granules, それはあなたにの費用を節約します 乾燥機. And no matter which one you choose, all of them can work well for your fertilizer making plant.
Chicken manure is always the efficient fertilizer materials for plants. But if you fertilize chicken to plants directly may cause some problems. To make better use of chicken manures, there are two main ways for choosing.
The first is simply treatment–堆肥化. 使用できます 堆肥ターナー to help them ferment. That will destroy the useless materials in chicken dungs, such as pest eggs, grass weeds and some harmful matters.
The second is fine machining–顆粒化. That means granulate chicken manures into pellets. Using this way, you will get great chicken manure fertilizer granules. You can use it for your own plants or you can pack them into bags for sale. No matter using or selling, this way is really recommended.
1. Dewatering
Poultry manures have high moisture content, which will affect the granulating process of them. Therefore the dewatering of animal manure by 固体分離機 is very necessary.
2. Composting
Poultry animals always don’t have good digestive capacity. So there are some useless materials in their manures, such as pest eggs and plant weeds. And they ferment naturally costs long time. In case to solve these problems, you need to compost them in advance.
3. Granulation method
Manures with about 10% moisture content are suitable for 乾燥顆粒装置; 10%-30% moisture manures need wet granulation equipment.
4. 乾燥
使用 wet granulation machines, the final fertilizer granules need to dry. To shorten the time consuming, あなたは私たちを選ぶことができます 肥料乾燥機.
Composting refers to the process of helping animal manures get better fermenting by compost turners. It’s an important step in 有機肥料製造プラント.
As the efficient materials of making organic fertilizer, animal manures always need to be composted before being fertilizer products. The composted materials will have higher purity of nutrients. To make quality composting fertilizer, high performance 堆肥回転装置 is very necessary. They can compost windrow manures or work in ferment grooves. それらを使用します, time consuming for manures fermenting can be shortened greatly, useless matters such as pest eggs, plant seeds and bad smells, can be completely wiped out.
については rotating types fertilizer granulators, you can adjust the rotating speed of the rotor. Want large fertilizer granules, you can set the rotor with low rotating speed. それどころか, want small fertilizer pellets, you just need to fasten the rotating speed of the rotor.
For adjusting the size of fertilizer balls produced by ディスクグラニュレーター, you just need to adjust the inclination angle of the pelleting disc.
Refer to extruding granulator, the extrusion force can be adjusted by hydraulic system. Small extruding pressure brings large holes, the pellets will be large. Large extruding pressure brings small holes and granules.