In the past, people always didn’t know much about how to manage poultry manure, animal waste, and organic waste. As a result, a lot of useful materials were wasted. In recent years, people get more skills and knowledge about organic fertilizer making. But it’s very important to choose the correct way to make fertilizer. In this article, we will talk about one of the most crucial equipment in organic fertilizer manufacturing plant–disk granulator.

pan granulating machine

What materials can be granulated by disk granulator?

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What’s disk granulator?

Disk granulator is also called disc granulator, pan granulator, disc fertilizer granulator, etc. It refers to the equipment which mainly produces fertilizer pellets in a granulating disc. In some professional words, it is composed of a large plate, a big gear, a driving part, a frame, a base, a scraper, and an unpowered scraper. The burly and stable structure helps pan granulator operates smoothly, improves the utilization of materials, and reduce pollution. Speaking frankly, it’s really an ideal equipment for making fertilizer.

disk granulator delivery
Disk Pelletizer for Poultry Manure Granulation

When working, how to make sure high granulating rate?

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Top3 disk pelletizers for sale in ShunXin

Pan Granualator for Npk Fertilizer

The first one is NPK disc granulator. It’s used for the granulating process of NPK compound fertilizer production line. Nitrogen, phosphorus and potassium are the essential fertilizer elements for crops. High quality NPK fertilizer is very important, and it’s also very necessary to choose a suitable fertilizer granulator. Our npk disc granulator can mix the raw materials evenly, especially energy-saving and effective to produce your ideal npk fertilizer.

How to adjust the granules size when using disk granulator?

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Organic Fertilizer Disc Granulator

The second one is disc pelletizer used for organic fertilizer granulating. In recent years, more and more people are using organic fertilizer for different needs. People get considerable profits from selling organic fertilizer. But the quality of fertilizer also needs attention. In case that, ShunXin pan granulator has been modified many times to improve the quality and competitiveness of fertilizer pellets.

How to pretreat the raw materials before granulating?

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Make Compound Fertilizer by Disk Granulation

The third one is compound fertilizer disk granulator. Like organic fertilizer, compound fertilizer occupies an important position in fertilizer productions. According to the feedback from our customers, the compound fertilizer produced by our pan granulator always sells very well. Choosing it for your compound fertilizer making plant, you can also make great profits.

What kind of compound fertilizer materials are suitable for this kind of granulator?

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Why most customers choose Sx disc granulation equipment?

Through the development of SX since its establishment, we pay great attention to the research and development of equipment and customer experience. We always try to improve the quality of equipment and always get progress. ShunXin Machinery is also very excellent in the peer.

making process of ShunXin pan pelletizer
a making pan granulator in ShunXin factory

As for our pan type granulator, it’s the hot-sell fertilizer granulator all the time. The granulating disc adopts the whole circular arc structure, its granulating rate can reach more than 93%. What’s more, the plate bottom is supported by a plurality of radial steel plates, which greatly prolongs the service life of disk granulator. Most importantly, we have a developed attentive service system. And we can promise that you will get the most considerate service through the whole process of your purchase and use.

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How pan granulator work?

After the fertilize material was crushed and mixed with auxiliary materials, they will be conveyed to the granulating disc by fertilizer conveyor. After then, the fertilizer material rolling with the granulating disc and turning into pellets. When the diameter of fertilizer balls reach to predetermined numeric value, the pellets will be poured out of the disc and conveyed to next process.

You can post us some of your raw materials, we can granulate them for your testing of our disk granulator.

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What’s the capacity of a disc pelletizer?

To meet customers’ different needs about making granular fertilizer, we designed 12 models of disc granulating machine, they can be used for small, medium and large scale fertilizer granulating factory:

Small scale fertilizer disk granulator:

If you want small scale disc pelletizer, there are 2 choices for you: SXYZ-500 & SXYZ-600. Their height is lower than 1 meter, small volume reduces the waste of space, so they are very suitable for small granular fertilizer production line. Such as making fertilizer in laboratory or family farm.

Model (SXYZ-) Disk Diameter Edge Height Rotary Speed Motor Power  Capacity (t/h) Dimensions (mm)
500 500mm 200mm 32r/min 0.55kw 0.02-0.05 650*600*900
600 600mm 280mm 33.5r/min 0.75kw 0.05-0.1 800*700*950

Medium capacity disc granulating machine:

As for your medium scale fertilizer making factory, you can choose one of the following 6 options. Their volumes are about 1-8.3 cubic meter. The capacities are between 0.1 and 1.5 t/h. They can meet your needs of different capacities medium fertilizer production line.

Model (SXYZ-) Disk Diameter Edge Height Rotary Speed Motor Power  Capacity (t/h) Dimensions(mm)
800 800mm 200mm 21r/min 1.5kw 0.1-0.2 900*1000*1100
1000 1000mm 250mm 21r/min 1.5kw 0.2-0.3 1200*950*1300
1200 1200mm 250mm 21r/min 1.5kw 0.3-0.5 1200*1470*1700
1500 1500mm 300mm 21r/min 3kw 0.5-0.8 1760*1500*1950
1800 1800mm 300mm 21r/min 3kw 0.8-1.2 2060*1700*2130
2000 2000mm 350mm 21r/min 4kw 1.2-1.5 2260*1650*2250

Large scale pan pelleting equipment:

The last 4 models will greatly satisfy your demands of large scale organic fertilizer making project. Their capacity is between 1.5 and 6 t/h. Volumes of these four models are about 16-45 cubic meter. Because of the high yield and large appearance, they are widely used in various large scale fertilizer factories and plants. If you have a fertilizer factory or want to found a fertilizer plant, they would be very suitable for you.

Model(SXYZ-) Disk Diameter Edge Height Rotary Speed Motor Power Capacity   Dimensions(mm)
2500 2500mm 450mm 14r/min 7.5kw 1.5-2.0t/h 2900*2000*2750
2800 2800mm 450mm 14r/min 11kw 2-3t/h 3200*2200*3000
3000 3000mm 450mm 14r/min 11kw 2-4t/h 3400*2400*3100
3600 3600mm 450mm 13r/min 18.5kw 4-6t/h 4100*2900*3800

Let us customize the ideal granulator for you

In addition, if you don’t find the desirable model, we can also customize the disc pan granulator according to your needs. No matter what you want, we can always provide the suitable model and the most thoughtful after-sale service for you.

What are the differences of different scale pan granulating machines?

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The finished granular fertilizer produced by SX disc pelletizer.

ShunXin disc pelletizer adopts wet granulation processs. When the raw material moisture content be ajusted to about 30%, they can agglomerate to round balls. High granulating rate reduces the waste of material obviously. The final granulars are tight and not easy to be broken. Almost all the fertilizer granules produced by SX disc pelletizer with beautiful appearance and high nutrition content. Then you can get great profits from selling them.

final fertilizer granules from our disk granulator
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How to choose a reliable pan granulator manufacturer?

You may get a general understand from the above description about disk granulator machine. But there is another more important question to be considered: where can you buy a high quality pan granulator? It’s very common that many products are sold in high price with low quality. Therefore, the selection of pan granulator supplier needs you to be very prudent.

Complete Fertilizer Making Plant Layout

Among large number of disc granulator machine manufacturers, SX Engineering Equipment Co., Ltd. is definitely the best choice for you. SX has a professional team consists of experts, professors and senior engineers. They devote to the research, development, manufacture and promotion of fertilizer machines. Since the establishment in 2005, SX formed a mature service system. Most importantly, our products are also with reasonable price and excellent quality.

Just contact us for the lastest quote.

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How much does a disc granulator cost?

As mentioned above, ShunXin disk granulator has 12 different models. So their prices are also different. If you want to customize the equipment, the price needs to be negotiated. It’s worth mentioning that our equipment is very attractive in price and quality. So just contact us for free quote.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

    • Chicken farm:  ≥200,000 chicken
    • Cow Farm: ≥500 cows
    • Pig Farm:≥1000 pigs

    Detailed calculating methods, click here..

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