How Much does an Organic Fertilizer Plant Cost?

How Much does an Organic Fertilizer Plant Cost?2021-01-11T11:14:29+08:00

Organic material means matters which lost the original utilization value but has rich organic nutrition. To make better management of organic materials, choosing to set up an organic fertilizer plant is very wise. Then you may wonder how much does an organic fertilizer plant cost. The next is more information about making organic materials into fertilizer, you will get better understanding of this project.

Which materials are suitable for making organic fertilizer? And how about their organic nutrition content?

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What are the Raw Materials of Organic Fertilizer Production?

The first step of setting organic fertilizer factory is choosing correct materials. Organic materials mainly concludes organic waste from plant sources, manures from animals, agricultural and sideline processing industry waste. To be more precise, they can be sawdust, straw, all kinds of animal wastes, mushrooms, filter mud from sugar factory, and so on. At present, the most commonly used material in organic fertilizer plant is animal manure. Such as chicken manure, cattle dung, pig wastes, sheep manure, etc. They have high fertilizer efficiency and are very easy to get, the final fertilizer product also has excellent utilization. In a word, animal manure organic fertilizer plant cost low but can bring you high profits.

What is the quantity requirement of different kind of manures for an organic fertilizer plant?

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Different Plans of Organic Fertilizer Producing Line

  • Animal manure fertilizer making plant

As mentioned above, it’s the most economical way to make animal manure organic fertilizer. At first, manures are almost the easiest materials to get and they have high nutrition content. Another reason is that the present organic fertilizer manufacturing technology is very mature and the fertilizer machines are also very efficient.

Organic waste composting machine

For making organic fertilizer line from animal manures, there are some necessary steps:
The first is dewatering of fresh animal manures. Fresh animal wastes always have high moisture content, which is not benefit for turning them into fertilizer. The moisture content of chicken litter even up to 75%. Choosing dewatering machine can help you reduce their moisture to suitable value.

Next is the composting process. It’s a way to make animal manures get better fermenting, it can also greatly improve the quality of final fertilizer products. In SX, we have different kinds of organic fertilizer composting equipment to help you compost them in a short time. If you don’t know how to choose the appropriate one, we can also recommend you the most efficient turning machine according to your fertilizer making project.

crawler type windrow compost turning machine
Groove type agricultural waste compost turner
4-wheel type small capacity compost turner

After composting, you can choose to turn them into powder fertilizer or granular fertilizer. They have no difference in fertilizer efficiency, but the transportation, storage and fertilizing of granular fertilizer is much easier. So if you have enough budget, it’s better to buy one composting fertilizer granulator for your organic fertilizer plant.

If I want a granulator, how many budget need to add?

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  • Large size organic fertilizer business plan

In recent years, organic fertilizer plants developing rapidly, producing high quality fertilizer products is very important to improve your organic fertilizer factory competitiveness. But a large business organic fertilizer plant cost is much higher than other kinds of factories. According to our constantly exploration and the feedback from our customers, we made a complete economic plan and produced relevant machines for meeting your large scale organic fertilizer producing business:

The first recommended machine is wheel type composting machine. It’s suitable for turning large capacity organic materials in composting groove. With advanced design and full automated electric motor, this machine can compost 10-20 tons of organic materials per hour, but consumes lower power than before.

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large scale wheel type compost turning machine
Wet Rotary Drum Granulator For Sale

Then you can choose a fertilizer pelletizing machine to make the composting organic materials into granular forms. For large capacity, the rotating drum granulator is very excellent. Its largest capacity is 30t/h, which makes it the most commonly used granulating machine in large organic fertilizer plant.

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To store and transport the organic fertilizer products much more easily, a packing machine is very necessary. For composting fertilizer, you can use ton bag fertilizer packing machine. And for granular fertilizer, you can choose automatic packing scale, it can pack fertilizers into 25-50kg bags.

Those three machines are the main equipment in organic fertilizer making factory. If you have high requirements for fertilizer, there are also some auxiliary equipment. Such as crushing machine for narrowing the size of organic materials; drying machine for reducing the moisture content of fertilizer products; polishing machine for making fertilizer balls much more uniform and rounder.

ShunXin Fertilizer Packing Machine
single bucket automatic packing scale
  • Self-use organic fertilizer production project

Making self-use organic fertilizer is more simply than other plans. The most important process is composting. The composting fertilizer can be used for plants directly. But the nutrition content of organic materials always are uneven, adding fermentation bacteria before composting is very necessary. For that reason, mixing machine can help you mix these materials evenly, the composting of organic materials is more efficient and their fertilizer efficiency is also improved. If your fertilizer is not for one time running out, you can buy a ton bag packing machine to pack and store the remaining fertilizers. You can also sell them to organic fertilizer granulating factories.

Composting and Granular Fertilizer Production Line

Proposals for Starting a New Organic Fertilizers Production Plant

Starting a new organic fertilizer plant is not like buying something, you need to consider many matters. For starting your fertilizer making line more smoothly, you can refer to the following proposals.
1. Making a complete plan. A complete fertilizer producing plan can make every procedure runs orderly. That will save you a lot of time and avoid some unnecessary mistakes.
2. Make sure your plant site and capacity match. If they don’t match, you have to change the fertilizer making plan, or even choosing a new site. No matter which one happens, your producing of organic fertilizer will be greatly affected.

delivery and loading of fertilizer cooling machine
ShunXin loader type feeder equipment
rotary drum granulator delivery

3. Determine what form of organic fertilizer plant you want. The organic fertilizer plant costs, machines and layouts are very different for different lines. So the clear organic fertilizer production demand can help you choosing machines and set the factory easily.
4. Choosing reliable fertilizer equipment supplier. Reliable fertilizer machine company can provide you quality machines, reasonable layout of fertilizer line, considerate service and affordable price. With rich business experiences, ShunXin Machinery can give you all the above things. You can get satisfied machines with low organic fertilizer plant cost.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

    • Chicken farm:  ≥200,000 chicken
    • Cow Farm: ≥500 cows
    • Pig Farm:≥1000 pigs

    Detailed calculating methods, click here..

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    How to select a suitable organic fertilizer production line?2020-11-03T16:38:45+08:00

    loading and delivery of rotary coating machine

    Set up an organic fertilizer making plant is not a easy project. A reasonable organic fertilizer plant layout can bring you quality fertilizer products and wonderful profits. The first thing to select a suitable organic fertilizer production line is to know the process of making organic fertilizer. The main process of making organic fertilizer is composting, crushing, granulating, drying and packing. More detailed process contains mixing, cooling, screening, coating and so on.

    The selection of organic fertilizer producing line always depends on the raw materials. For example, in the crushing process, according to the water content of the raw materials, the selection of the fertilizer crushing machine is also different. For high moisture content materials, you can choose a semi-wet fertilizer crushing machine. For dry fertilizer materials, such as dry cow manure, dry chicken dung, the vertical crusher will be very efficient.

    When granulating, the choosing of fertilizer granulator depends on the fiber size of the raw materials. The finer fibers such as chicken manure and pig dung are usually granulated by disc grnaulator or rotating drum granulator; raw materials of crude fiber like cow manure and horse manure are suitable for flat extrusion granulator.

    In the drying process, if the budget is sufficient, we often recommend customers to install a cooling machine with the drying equipment. It’s mainly to prevent agglomeration caused by overheating of particles. After granulating, you can also choose coating machine or polishing machine to make the fertilizer granules more beautiful and uniform.

      Poultry Manure Organic Fertilizer Factory Design2020-10-29T17:00:34+08:00

      Poultry manure refers to all kinds of livestock waste and animal poops. They are the most common materials for making organic fertilizers. Then, what’s the procedure of making poultry manure into organic fertilizer? Next is the brief introduction.

      Organic or Compond Fertilizer Disc Granulation Production Line

      1. Using solid-liquid separator machine to reduce the moisture content of the raw materials.
      2. Add some auxiliary materials to the dewatered manures. Such as straw powders, sawdust, grass powder, etc. Then choosing a mixing machine to mix them evenly.
      3. Choose a moving type compost turner or crawler composting machine to make the fertilizer materials get better and fast fermenting.
      4. After composting, if there are stock materials, you can choosing a crushing machine to crush them into powders or small particles. The fertilizer crusher also can be used for crushing auxiliary materials.
      5. Make the pretreated materials into granules. As an experienced fertilizer machine seller, we have 6 kind of organic fertilizer granulator can be you choice. We can also recommend you the suitable one according to your capacity or raw material.
      6. Post-processes: Drying-Cooling-Screening-Packing.

      If you want to get more details about making poultry manure organic fertilizer, welcome to:

        How to start an organic fertilizer factory?2020-10-28T17:44:43+08:00

        As we know, most of the raw materials for the production of organic fertilizer are agricultural wastes, such as livestock manure. So in the process of organic fertilizer production, if not handled properly, it will cause secondary pollution to the ecological environment. Therefore, the site selection, planning and design, raw material selection and process determination of organic fertilizer plant are very important. Then, how to solve these questions and start a reasonable organic fertilizer making project?

        New Type Organic Fertilizer Production Line

        1. Selection of raw materials. Before determining the raw materials of organic fertilizer factory, it’s very necessary to consider the quantity, nutrient content and price of raw materials, and whether the raw materials can be supplied continuously. If you have your own poultry farm, things will be much easier.
        2. Selection of the organic fertilizer factory site. At first, to minimize the pollution and bad influence when making organic fertilizer, you can choose to set up the plant far away from residential areas. It will be better if your factory is close to the origin of main raw materials, which can save you a lot of cost of transporting.
        3. Layout of the organic fertilizer plant. Reasonable layout can avoid the waste of space, and it’s also the guarantee of high efficiency. If you don’t have the experience of making layout, as a professional fertilizer equipment supplier, we can provide you free efficient layout, so just contact us.

          Choosing SX, how much labor does a organic fertilizer plant need?2020-10-28T10:42:24+08:00

          With the development of fertilizer making industry, people make organic fertilizer or run compound fertilizer plants more easily. High automatic degree fertilizer machines also greatly improve the efficiency when making fertilizers. Fertilizer plant owners also cost less on hiring workers. So how much labor does a fertilizer plant cost with SX equipment? The following is some information about that.

          New Type Organic Fertilizer Production Line

          Before calculating the labor you need when making fertilizer, it’s necessary to know which process of fertilizer plants need people to operate.

          For organic fertilizer making plants, one person need to operate the windrow compost turners.

          Next is packing. In fact, our packing machine also has high automatic degree. But it needs a person to operate the sewing parts when packing fertilizer products.

          As for other processes, such as granulating, mixing, conveying, screening, etc, you don’t have to arrange operators. Almost all of our fertilizer machines are full automated. If you don’t know how to make sure the machines can run smoothly, we can make complete layout for you.

          In a word, making organic fertilizer only takes at least two people. But it’s necessary to arrange one or two people to observe the fertilizer making process or maintain machines if something happens during machines working. So, with SX fertilizer equipment, you just need 3-4 operators for an organic fertilizer manufacture plant.

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