Organic Fertilizer Manufacturing Plant

Organic Fertilizer Manufacturing Plant2020-10-28T17:48:58+08:00

To realize mass organic fertilizer production, setting up an organic fertilizer manufacturing plant is very necessary. But you need to consider many aspects for starting an organic fertilizer making plant: the detailed layout, the cost of manpower and energy, materials, capacity, machines and process. As a professional fertilizer equipment supplier, we can provide the most economical and all-sided suggestions for you. Choosing us as your organic fertilizer machines manufacturer, you will get more profits from disposing organic waste.

What machines do you need to set up an organic fertilizer manufacturing plant?

Setting a fertilizer making plant needs many different machines. A complete organic fertilizer manufacturing project concludes 8 steps: dehydrating, crushing, mixing, composting, granulating, cooling, drying and packaging. As for their corresponding machines, you also have many choices:

screw extrusion type solid-liquid separator machine
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1.Solid-liquid separator machine:

this machine is used for separating redundant liquid from all kinds of high moisture content fertilizers. The disposed fertilizer materials by this machine would have suitable moisture content to be made into quality fertilizer products. The separated liquid also can be processed into liquid fertilizer. That greatly reduce the waste of fertilizer materials.

2.Crushing machines:

the crushing machines can crush clumps of fertilizer of different sizes into uniform size or powders, that’s a very important procedure in the organic fertilizer manufacturing plant. We designed 6 kinds of this machine for crushing fertilizer materials, all of them can work efficiently for your organic fertilizer manufacturing plant.

ShunXin vertical fertilizer crushing machine
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large scale wheel type compost turning machine
3.Compost turners:

this kind of equipment is used for the fermentation of organic fertilizer materials, especially for animal wastes and livestock manures. After composting, the purity of raw materials would be greatly improved, the quality of final organic fertilizer also depends on this step.

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4.Organic fertilizer granulator:

the granulating equipment is the machine which can make powder fertilizer raw materials into uniform balls or pellets. This machine is almost the necessary equipment in a complete organic fertilizer manufacturing plant. For different materials or your different requirements of the final organic fertilizer granules, we designed 7 kinds of granulating machines. They would be greatly helpful to your organic fertilizer making plan.

the overview of ShunXin rotating drum granulating machine
flat die fertilizer granulating equipment

Adopt wet and dry granulation method, we have 7 types of granulating machine, contact us and choose your ideal machine.

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5.Drying and cooling machine:

this machine is mainly used for cooling down and drying the fertilizer granules. When the organic fertilizer raw materials are granulated, the drying and cooling can perfectly reduce the moisture of the granules and the hardness of them can be greatly improved. That ensures high quality of your fertilizer.

ShunXin rotary drum drying machine
6.Automatic packing scales:

as the last procedure of the whole organic fertilizer making plant, the packing of final fertilizer is also very important. Good package can make it much more easily to transport and store. Compared to the unpacked fertilizer, people are more wiling buy the packed ones because of their convenience.

powder fertilizer bagging equipment
packing machine for fertilizer granules

Of course, you may just need one or several machines among them, or you just have a small organic fertilizer manufacturing plant, we can also provide you the relevant plans.

Three kinds of fertilizer bagging machine in ShunXin have their own characteristics.

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Different scale organic fertilizer plant business plans.

According to different requirements of making organic fertilizer, we design 3 different organic fertilizer manufacturing plant layouts for you. You will get more information from these plans.

Plan of 1-2t/h organic fertilizer production plant:

1-2t/h scale organic fertilizer making plan is suitable for small fertilizer plant. You can get powder fertilizer from this plan. Considering the small amount of fertilizer materials, you can choose our moving type compost turner, horizontal mixing machine, rotating drum drying machine and packing machine for organic fertilizer producing.

Planning for making organic fertilizer 5-10t/h: 

This scale fertilizer making plan is designed for medium scale organic fertilizer factory. You can use the solid-liquid separator equipment, fermentation pot, batching machine, disk granulation equipment, belt conveyor and the packaging equipment. Using this plan for your medium scale organic fertilizer manufacturing plant, your fertilizer will be sold much better,

Organic or Compond Fertilizer Disc Granulation Production Line

15-20t/h organic fertilizer making plan: 

This plan is made for large scale organic fertilizer making plant. This plan needs most equipment: the solid-liquid separator machine, vertical crushing machine, loader type feeder, rotary screening machine, rotary drum granulation equipment, polishing machine, conveying equipment and ton packing machine.

Disc Pan Fertilizer Granualtion Plant

We can also customize the complete plan according to your fertilizer materials and capacity.

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3 methods to make organic fertilizer.

Before you start to make organic fertilizer, you may be wonder how to make organic fertilizer economically and efficiently. From the following 3 kinds of different organic fertilizer making methods, you would find out the most suited way. Buy the following 3 methods of making organic fertilizer, you will get more profits from organic waste.

Organic fertilizer composting method

This method is suitable for producing organic fertilizer with low cost. You just need to make fertilizer compost windrows or build ferment groove. Then choosing the matched compost turning machine to dispose the fertilizer materials. By composting, the fertilizer materials will get great treatment, their nutrient content can be greatly improved.
This is the most simply way to make organic fertilizer, it’s also the most economical way. If you want to sell them easier, you can also choose a packing machine to pack them with bags.

composting fertilizer making process
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organic fertilizer large fermentation pot
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Method of fermenting organic fertilizer in pot

Using fermentation pot is a way to make organic fertilizer faster. Our fermentation pot can complete the harmless treatment process in 10 hours. By the sealed design of pot, the fertilizer materials can ferment efficiently. Especially for animal wastes, such as chicken manure, cow dung, the fermentation pot can greatly destroyed pest eggs and plant weeds. As for some manure which have uneven nutrition, you can also add some useful element to balance the nutrients content of the fertilizer.

Organic fertilizer granulation method

Like its name suggests, making organic fertilizer by the granulation method, you can get quality organic fertilizer granules. The granulated organic fertilizer has more beautiful appearance and better structure. And they are much easier to transport and store. That makes your organic fertilizer have higher competitiveness than other organic fertilizer forms.
What’s more, this method of making organic fertilizer is not in conflict with the above two. You can also make composting fertilizer and fermented fertilizer into granules. That’s the further disposal of fertilizer materials, but also can bring you more economical profits.

stirring teeth organic fertilizer pelleting equipment
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Why do we suggest that you start your own organic fertilizer factory?

If you own a scaled plant farm, such as vegetables, flowers, trees or others, you must need a lot of organic fertilizer. But people always buy organic fertilizer for small need, because the cost of organic fertilizers is very large for large need. So, setting your own organic fertilizer manufacturing plant may be the best choice for you.
At first, you need to buy organic waste from some poultry farms or industries for making organic fertilizer by yourself. The cost of organic fertilizer raw materials is very low, that will save you a lot of money. Then you need to choose suitable organic fertilizer production machines. As an experienced fertilizer equipment supplier, we will provide you the most quality equipment with the most reasonable price. As a result, you can get high quality organic fertilizer by yourself with the lowest cost. You can also sell the final fertilizer, that’s really a good way to make more profits.

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Notes: for a better and efficient quotation, if your raw materials are animal manures, minimum processing capacity shall meet 10 ton per day, and the animal farm scale should as follows:

    • Chicken farm:  ≥200,000 chicken
    • Cow Farm: ≥500 cows
    • Pig Farm:≥1000 pigs

    Detailed calculating methods, click here..

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    How to select a suitable organic fertilizer production line?2020-11-03T16:38:45+08:00

    loading and delivery of rotary coating machine

    Set up an organic fertilizer making plant is not a easy project. A reasonable organic fertilizer plant layout can bring you quality fertilizer products and wonderful profits. The first thing to select a suitable organic fertilizer production line is to know the process of making organic fertilizer. The main process of making organic fertilizer is composting, crushing, granulating, drying and packing. More detailed process contains mixing, cooling, screening, coating and so on.

    The selection of organic fertilizer producing line always depends on the raw materials. For example, in the crushing process, according to the water content of the raw materials, the selection of the fertilizer crushing machine is also different. For high moisture content materials, you can choose a semi-wet fertilizer crushing machine. For dry fertilizer materials, such as dry cow manure, dry chicken dung, the vertical crusher will be very efficient.

    When granulating, the choosing of fertilizer granulator depends on the fiber size of the raw materials. The finer fibers such as chicken manure and pig dung are usually granulated by disc grnaulator or rotating drum granulator; raw materials of crude fiber like cow manure and horse manure are suitable for flat extrusion granulator.

    In the drying process, if the budget is sufficient, we often recommend customers to install a cooling machine with the drying equipment. It’s mainly to prevent agglomeration caused by overheating of particles. After granulating, you can also choose coating machine or polishing machine to make the fertilizer granules more beautiful and uniform.

      Poultry Manure Organic Fertilizer Factory Design2020-10-29T17:00:34+08:00

      Poultry manure refers to all kinds of livestock waste and animal poops. They are the most common materials for making organic fertilizers. Then, what’s the procedure of making poultry manure into organic fertilizer? Next is the brief introduction.

      Organic or Compond Fertilizer Disc Granulation Production Line

      1. Using solid-liquid separator machine to reduce the moisture content of the raw materials.
      2. Add some auxiliary materials to the dewatered manures. Such as straw powders, sawdust, grass powder, etc. Then choosing a mixing machine to mix them evenly.
      3. Choose a moving type compost turner or crawler composting machine to make the fertilizer materials get better and fast fermenting.
      4. After composting, if there are stock materials, you can choosing a crushing machine to crush them into powders or small particles. The fertilizer crusher also can be used for crushing auxiliary materials.
      5. Make the pretreated materials into granules. As an experienced fertilizer machine seller, we have 6 kind of organic fertilizer granulator can be you choice. We can also recommend you the suitable one according to your capacity or raw material.
      6. Post-processes: Drying-Cooling-Screening-Packing.

      If you want to get more details about making poultry manure organic fertilizer, welcome to: https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/

        How to start an organic fertilizer factory?2020-10-28T17:44:43+08:00

        As we know, most of the raw materials for the production of organic fertilizer are agricultural wastes, such as livestock manure. So in the process of organic fertilizer production, if not handled properly, it will cause secondary pollution to the ecological environment. Therefore, the site selection, planning and design, raw material selection and process determination of organic fertilizer plant are very important. Then, how to solve these questions and start a reasonable organic fertilizer making project?

        New Type Organic Fertilizer Production Line

        1. Selection of raw materials. Before determining the raw materials of organic fertilizer factory, it’s very necessary to consider the quantity, nutrient content and price of raw materials, and whether the raw materials can be supplied continuously. If you have your own poultry farm, things will be much easier.
        2. Selection of the organic fertilizer factory site. At first, to minimize the pollution and bad influence when making organic fertilizer, you can choose to set up the plant far away from residential areas. It will be better if your factory is close to the origin of main raw materials, which can save you a lot of cost of transporting.
        3. Layout of the organic fertilizer plant. Reasonable layout can avoid the waste of space, and it’s also the guarantee of high efficiency. If you don’t have the experience of making layout, as a professional fertilizer equipment supplier, we can provide you free efficient layout, so just contact us.

          Choosing SX, how much labor does a organic fertilizer plant need?2020-10-28T10:42:24+08:00

          With the development of fertilizer making industry, people make organic fertilizer or run compound fertilizer plants more easily. High automatic degree fertilizer machines also greatly improve the efficiency when making fertilizers. Fertilizer plant owners also cost less on hiring workers. So how much labor does a fertilizer plant cost with SX equipment? The following is some information about that.

          New Type Organic Fertilizer Production Line

          Before calculating the labor you need when making fertilizer, it’s necessary to know which process of fertilizer plants need people to operate.

          For organic fertilizer making plants, one person need to operate the windrow compost turners.

          Next is packing. In fact, our packing machine also has high automatic degree. But it needs a person to operate the sewing parts when packing fertilizer products.

          As for other processes, such as granulating, mixing, conveying, screening, etc, you don’t have to arrange operators. Almost all of our fertilizer machines are full automated. If you don’t know how to make sure the machines can run smoothly, we can make complete layout for you.

          In a word, making organic fertilizer only takes at least two people. But it’s necessary to arrange one or two people to observe the fertilizer making process or maintain machines if something happens during machines working. So, with SX fertilizer equipment, you just need 3-4 operators for an organic fertilizer manufacture plant.

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